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Stainless Steel 205 vs 301

Stainless Steel · grade comparison

Stainless Steel 205 and 301 are both stainless steel grades. 301 is the stronger of the two: yield strength 570 MPa (82.7 ksi) against 475 MPa (68.9 ksi) for 205, about 20% more; tensile strength follows at 900 MPa (131 ksi) vs 830 MPa (120 ksi). In exchange, 205 is the more ductile: elongation 58% versus 25% for 301, and 301 is harder (270 HB vs 230 HB). 205 runs hotter in service (800°C vs 425°C continuous) and 301 conducts heat better (16.2 W/m·K vs 14.5 W/m·K). On the shop floor, 301 welds better (65 vs 55 out of 100) and 205 sits in a lower cost tier (standard, $$) than 301 (premium, $$$).

205Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

301Choose it when strength drives the design, or when it will be welded.

205 vs 301: properties

205301

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

197 GPa28.6 Msi
193 GPa28 Msi

Bulk Modulus

160 GPa23.2 Msi
152 GPa22 Msi

Poisson's Ratio

0.29
0.28

Tensile Strength (Ultimate)

830 MPa120 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

475 MPa68.9 ksi
570 MPa82.7 ksi

Elongation at Break

58%
25%

Reduction in Area

60%
45%

Compressive Strength

475 MPa68.9 ksi
580 MPa84.1 ksi

Shear Strength

540 MPa78.3 ksi
560 MPa81.2 ksi

Fatigue Strength (Endurance Limit)

380 MPa55.1 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

180 MPa·√m164 ksi·√in
110 MPa·√m100 ksi·√in

Charpy V-Notch Impact (RT)

120 J88.5 ft·lbf
60 J44.3 ft·lbf

Hardness, Brinell

230 HB
270 HB

Hardness, Rockwell B

98 HRB
100 HRB

Hardness, Vickers

240 HV
285 HV

Hardness, Rockwell C

—
27 HRC

Same in both: Shear Modulus 77 GPa11.2 Msi

Physical

Density and transition temperatures.

Density

7.8 g/cm³0.28 lb/in³
7.88 g/cm³0.28 lb/in³

Melting Point (Solidus)

1,385°C2,525 °F
1,395°C2,543 °F

Liquidus Temperature

1,425°C2,597 °F
1,420°C2,588 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.5 W/m·K8.4 BTU/hr·ft·°F
16.2 W/m·K9.4 BTU/hr·ft·°F

Latent Heat of Fusion

275 J/g118 BTU/lb
270 J/g116 BTU/lb

Max Service Temperature (continuous)

800°C1,472 °F
425°C797 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16.9 µm/m·K9.4 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.3 % IACS
2.4 % IACS

Electrical Resistivity

7.5×10⁻⁷ Ω·m29.5 µΩ·in
7.2×10⁻⁷ Ω·m28.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

46 / 100
60 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

28 / 100
35 / 100

Machinability Rating (AISI 1212 = 100 %)

32%
40%

Weldability

55 / 100
65 / 100

Formability (cold)

60 / 100
65 / 100

Polishability

70 / 100
80 / 100

Same in both: Brazeability / Solderability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

48 MJ/kg20,636 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

3.4 kg CO₂/kg
5.8 kg CO₂/kg

Embodied Water

130 L/kg15.6 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

60%
55%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

106 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

25.3 MN·m/kg
24.5 MN·m/kg

Modulus of Resilience

573 kJ/m³
842 kJ/m³

Thermal Diffusivity

3.7 mm²/s
4.1 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every stainless steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0001,5002,0007.27.47.67.888.2Density (g/cm³)Yield strength (MPa) — log scale301205

Manufacturing and finishing

Capability205301
Sheet metal—Yes
Default condition—Cold Rolled
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——
Black Oxide—Yes
Cerakote—Yes
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Passivation (Stainless Steel)—Yes
Powder Coating—Yes

They share 7 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Pickling, Plasma Spray, Silver Plating.

205 vs 301 — frequently asked

Is 301 stronger than 205?

Yes. 301 has a typical yield strength of 570 MPa (82.7 ksi) against 475 MPa (68.9 ksi) for 205 — about 20% more. Tensile strength is 900 MPa (131 ksi) vs 830 MPa (120 ksi).

Which is cheaper, 205 or 301?

205 is the lower-cost material: it sits in the standard tier ($$) while 301 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 205 or 301?

301. Its machinability rates fair (35/100) against poor (28/100) for 205; for welding the order is 301 first (good, 65/100) then 205 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 205 and 301 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.