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Solder & Low-Melting Alloy Sn63Pb37Sb vs Sn97Ag3

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn63Pb37Sb and Sn97Ag3 are both solder & low-melting alloy grades. Sn63Pb37Sb is the stronger of the two: yield strength 38 MPa (5.51 ksi) against 30 MPa (4.35 ksi) for Sn97Ag3, about 27% more; tensile strength follows at 58 MPa (8.41 ksi) vs 48 MPa (6.96 ksi). In exchange, Sn97Ag3 is the more ductile: elongation 38% versus 32% for Sn63Pb37Sb, and Sn63Pb37Sb is harder (16 HB vs 15 HB). Sn97Ag3 is lighter (7.37 g/cm³ vs 8.4 g/cm³ for Sn63Pb37Sb) and Sn97Ag3 is stiffer (51 GPa vs 32 GPa).

Sn63Pb37SbChoose it when strength drives the design.

Sn97Ag3Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Sn63Pb37Sb vs Sn97Ag3: properties

Sn63Pb37SbSn97Ag3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

32 GPa4.6 Msi
51 GPa7.4 Msi

Shear Modulus

12.5 GPa1.8 Msi
19 GPa2.8 Msi

Bulk Modulus

50 GPa7.3 Msi
58 GPa8.4 Msi

Poisson's Ratio

0.4
0.36

Tensile Strength (Ultimate)

58 MPa8.4 ksi
48 MPa7 ksi

Yield Strength (0.2% offset)

38 MPa5.5 ksi
30 MPa4.4 ksi

Elongation at Break

32%
38%

Shear Strength

38 MPa5.5 ksi
28 MPa4.1 ksi

Fatigue Strength (Endurance Limit)

15 MPa2.2 ksi
20 MPa2.9 ksi

Hardness, Brinell

16 HB
15 HB

Hardness, Vickers

—
15 HV

Physical

Density and transition temperatures.

Density

8.4 g/cm³0.3 lb/in³
7.37 g/cm³0.27 lb/in³

Melting Point (Solidus)

183°C361 °F
221°C430 °F

Liquidus Temperature

185°C365 °F
232°C450 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Specific Heat Capacity

170 J/kg·K0.04 BTU/lb·°F
232 J/kg·K0.06 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
22 µm/m·K12.2 µin/in·°F

Latent Heat of Fusion

42 J/g18.1 BTU/lb
60 J/g25.8 BTU/lb

Max Service Temperature (continuous)

100°C212 °F
125°C257 °F

Same in both: Min Service Temperature -55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
14 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
1.23×10⁻⁷ Ω·m4.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

20 / 100
25 / 100

Weldability

20 / 100
—

Castability

95 / 100
85 / 100

Same in both: Formability (cold) 90 / 100 · Brazeability / Solderability 100 / 100 · Polishability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

210 MJ/kg90,284 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
20 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
900 L/kg108 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

3.8 MN·m/kg
6.9 MN·m/kg

Modulus of Resilience

23 kJ/m³
9 kJ/m³

Thermal Diffusivity

35 mm²/s
19.3 mm²/s

Thermal Shock Resistance Index

4
1

Same in both: Specific Strength (UTS / density) 7 kN·m/kg

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn63Pb37SbSn97Ag3

Manufacturing and finishing

CapabilitySn63Pb37SbSn97Ag3
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn63Pb37Sb vs Sn97Ag3 — frequently asked

Is Sn63Pb37Sb stronger than Sn97Ag3?

Yes. Sn63Pb37Sb has a typical yield strength of 38 MPa (5.51 ksi) against 30 MPa (4.35 ksi) for Sn97Ag3 — about 27% more. Tensile strength is 58 MPa (8.41 ksi) vs 48 MPa (6.96 ksi).

Which is cheaper, Sn63Pb37Sb or Sn97Ag3?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn63Pb37Sb or Sn97Ag3?

Sn97Ag3, by a small margin. Both rate poor for machinability — 25/100 against 20/100 for Sn63Pb37Sb.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn63Pb37Sb and Sn97Ag3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.