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Solder & Low-Melting Alloy Sn60Pb40E vs Sn99Cu0.7Ag0.3

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn60Pb40E and Sn99Cu0.7Ag0.3 are both solder & low-melting alloy grades. Sn60Pb40E is the stronger of the two: yield strength 30 MPa (4.35 ksi) against 22 MPa (3.19 ksi) for Sn99Cu0.7Ag0.3, about 36% more; tensile strength follows at 50 MPa (7.25 ksi) vs 35 MPa (5.08 ksi). In exchange, Sn99Cu0.7Ag0.3 is the more ductile: elongation 40% versus 35% for Sn60Pb40E, and Sn60Pb40E is harder (16 HB vs 13 HB). Sn99Cu0.7Ag0.3 is lighter (7.37 g/cm³ vs 8.5 g/cm³ for Sn60Pb40E) and Sn99Cu0.7Ag0.3 is stiffer (47 GPa vs 30 GPa).

Sn60Pb40EChoose it when strength drives the design.

Sn99Cu0.7Ag0.3Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Sn60Pb40E vs Sn99Cu0.7Ag0.3: properties

Sn60Pb40ESn99Cu0.7Ag0.3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

30 GPa4.4 Msi
47 GPa6.8 Msi

Shear Modulus

11 GPa1.6 Msi
17.3 GPa2.5 Msi

Bulk Modulus

48 GPa7 Msi
56 GPa8.1 Msi

Poisson's Ratio

0.4
0.36

Tensile Strength (Ultimate)

50 MPa7.3 ksi
35 MPa5.1 ksi

Yield Strength (0.2% offset)

30 MPa4.4 ksi
22 MPa3.2 ksi

Elongation at Break

35%
40%

Shear Strength

34 MPa4.9 ksi
25 MPa3.6 ksi

Fatigue Strength (Endurance Limit)

20 MPa2.9 ksi
13 MPa1.9 ksi

Hardness, Brinell

16 HB
13 HB

Same in both: Hardness, Vickers 14 HV

Physical

Density and transition temperatures.

Density

8.5 g/cm³0.31 lb/in³
7.37 g/cm³0.27 lb/in³

Melting Point (Solidus)

183°C361 °F
217°C423 °F

Liquidus Temperature

190°C374 °F
228°C442 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

50 W/m·K28.9 BTU/hr·ft·°F
60 W/m·K34.7 BTU/hr·ft·°F

Specific Heat Capacity

180 J/kg·K0.04 BTU/lb·°F
230 J/kg·K0.05 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
22.5 µm/m·K12.5 µin/in·°F

Latent Heat of Fusion

42 J/g18.1 BTU/lb
60 J/g25.8 BTU/lb

Max Service Temperature (continuous)

100°C212 °F
125°C257 °F

Same in both: Min Service Temperature -55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

11.5 % IACS
12.5 % IACS

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
1.38×10⁻⁷ Ω·m5.43 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
25 / 100

Weldability

20 / 100
—

Formability (cold)

90 / 100
85 / 100

Castability

92 / 100
88 / 100

Brazeability / Solderability

100 / 100
92 / 100

Same in both: Polishability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
340 MJ/kg146,174 BTU/lb

Embodied Carbon (primary production)

10.5 kg CO₂/kg
19 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
450 L/kg53.9 gal/lb

Typical Recycled Content

15%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
5 kN·m/kg

Specific Stiffness (E / density)

3.5 MN·m/kg
6.4 MN·m/kg

Modulus of Resilience

15 kJ/m³
5 kJ/m³

Thermal Diffusivity

32.7 mm²/s
35.4 mm²/s

Thermal Shock Resistance Index

3
2

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn60Pb40ESn99Cu0.7Ag0.3

Manufacturing and finishing

CapabilitySn60Pb40ESn99Cu0.7Ag0.3
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn60Pb40E vs Sn99Cu0.7Ag0.3 — frequently asked

Is Sn60Pb40E stronger than Sn99Cu0.7Ag0.3?

Yes. Sn60Pb40E has a typical yield strength of 30 MPa (4.35 ksi) against 22 MPa (3.19 ksi) for Sn99Cu0.7Ag0.3 — about 36% more. Tensile strength is 50 MPa (7.25 ksi) vs 35 MPa (5.08 ksi).

Which is cheaper, Sn60Pb40E or Sn99Cu0.7Ag0.3?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn60Pb40E or Sn99Cu0.7Ag0.3?

Sn60Pb40E, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for Sn99Cu0.7Ag0.3.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn60Pb40E and Sn99Cu0.7Ag0.3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.