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Solder & Low-Melting Alloy Sn60Pb40E vs Sn63Pb37E

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Sn60Pb40E and Sn63Pb37E are both solder & low-melting alloy grades. Sn60Pb40E is the stronger of the two: tensile strength 50 MPa (7.25 ksi) against 46 MPa (6.67 ksi) for Sn63Pb37E, about 9% more. In exchange, Sn63Pb37E is the more ductile: elongation 40% versus 35% for Sn60Pb40E, and Sn63Pb37E is harder (17 HB vs 16 HB). On the shop floor, Sn60Pb40E machines more easily (30 vs 20 out of 100).

Sn60Pb40EChoose it when strength drives the design, or when the part is machined in volume.

Sn63Pb37EChoose it when the part is bent, formed or impact-loaded.

Sn60Pb40E vs Sn63Pb37E: properties

Sn60Pb40ESn63Pb37E

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

48 GPa7 Msi
50 GPa7.3 Msi

Tensile Strength (Ultimate)

50 MPa7.3 ksi
46 MPa6.7 ksi

Elongation at Break

35%
40%

Shear Strength

34 MPa4.9 ksi
33 MPa4.8 ksi

Fatigue Strength (Endurance Limit)

20 MPa2.9 ksi
14 MPa2 ksi

Hardness, Brinell

16 HB
17 HB

Same in both: Elastic (Young's) Modulus 30 GPa4.4 Msi · Shear Modulus 11 GPa1.6 Msi · Poisson's Ratio 0.4 · Yield Strength (0.2% offset) 30 MPa4.4 ksi · Hardness, Vickers 14 HV

Physical

Density and transition temperatures.

Density

8.5 g/cm³0.31 lb/in³
8.4 g/cm³0.3 lb/in³

Liquidus Temperature

190°C374 °F
183°C361 °F

Same in both: Melting Point (Solidus) 183°C361 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

180 J/kg·K0.04 BTU/lb·°F
176 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

24.5 µm/m·K13.6 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Same in both: Thermal Conductivity 50 W/m·K28.9 BTU/hr·ft·°F · Latent Heat of Fusion 42 J/g18.1 BTU/lb · Max Service Temperature (continuous) 100°C212 °F · Min Service Temperature -55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.5×10⁻⁷ Ω·m5.91 µΩ·in
1.45×10⁻⁷ Ω·m5.71 µΩ·in

Same in both: Electrical Conductivity 11.5 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.5 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
20 / 100

Weldability

20 / 100
—

Castability

92 / 100
95 / 100

Polishability

20 / 100
25 / 100

Same in both: Formability (cold) 90 / 100 · Brazeability / Solderability 100 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

10.5 kg CO₂/kg
11.5 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
400 L/kg47.9 gal/lb

Typical Recycled Content

15%
35%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
5 kN·m/kg

Specific Stiffness (E / density)

3.5 MN·m/kg
3.6 MN·m/kg

Thermal Diffusivity

32.7 mm²/s
33.8 mm²/s

Same in both: Modulus of Resilience 15 kJ/m³ · Thermal Shock Resistance Index 3

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleSn63Pb37ESn60Pb40E

Manufacturing and finishing

CapabilitySn60Pb40ESn63Pb37E
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sn60Pb40E vs Sn63Pb37E — frequently asked

Is Sn60Pb40E stronger than Sn63Pb37E?

Yes. Sn60Pb40E has a typical tensile strength of 50 MPa (7.25 ksi) against 46 MPa (6.67 ksi) for Sn63Pb37E — about 9% more.

Which is cheaper, Sn60Pb40E or Sn63Pb37E?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Sn60Pb40E or Sn63Pb37E?

Sn60Pb40E, by a small margin. Both rate poor for machinability — 30/100 against 20/100 for Sn63Pb37E.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sn60Pb40E and Sn63Pb37E side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.