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Solder & Low-Melting Alloy Pb70Sn30 vs Pb85Sn15

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Pb70Sn30 and Pb85Sn15 are both solder & low-melting alloy grades. Pb70Sn30 is the stronger of the two: yield strength 22 MPa (3.19 ksi) against 13 MPa (1.89 ksi) for Pb85Sn15, about 69% more; tensile strength follows at 38 MPa (5.51 ksi) vs 25 MPa (3.63 ksi). Pb70Sn30 is the more ductile: elongation 45% versus 40% for Pb85Sn15, and Pb70Sn30 is harder (12 HB vs 10 HB). Pb70Sn30 is lighter (9.7 g/cm³ vs 10.5 g/cm³ for Pb85Sn15) and Pb70Sn30 is stiffer (25 GPa vs 23 GPa). On the shop floor, Pb85Sn15 machines more easily (very good vs poor).

Pb70Sn30Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Pb85Sn15Choose it when the part is machined in volume.

Pb70Sn30 vs Pb85Sn15: properties

Pb70Sn30Pb85Sn15

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

25 GPa3.6 Msi
23 GPa3.3 Msi

Shear Modulus

9 GPa1.3 Msi
8.2 GPa1.2 Msi

Tensile Strength (Ultimate)

38 MPa5.5 ksi
25 MPa3.6 ksi

Yield Strength (0.2% offset)

22 MPa3.2 ksi
13 MPa1.9 ksi

Elongation at Break

45%
40%

Shear Strength

26 MPa3.8 ksi
19 MPa2.8 ksi

Hardness, Brinell

12 HB
10 HB

Fatigue Strength (Endurance Limit)

—
8 MPa1.2 ksi

Hardness, Vickers

—
11 HV

Same in both: Bulk Modulus 42 GPa6.1 Msi · Poisson's Ratio 0.4

Physical

Density and transition temperatures.

Density

9.7 g/cm³0.35 lb/in³
10.5 g/cm³0.38 lb/in³

Melting Point (Solidus)

183°C361 °F
227°C441 °F

Liquidus Temperature

255°C491 °F
288°C550 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

46 W/m·K26.6 BTU/hr·ft·°F
38 W/m·K22 BTU/hr·ft·°F

Specific Heat Capacity

155 J/kg·K0.04 BTU/lb·°F
145 J/kg·K0.03 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

26 µm/m·K14.4 µin/in·°F
27 µm/m·K15 µin/in·°F

Latent Heat of Fusion

40 J/g17.2 BTU/lb
30 J/g12.9 BTU/lb

Min Service Temperature

-55°C-67 °F
-60°C-76 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
8 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
2.15×10⁻⁷ Ω·m8.46 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.53 V
-0.5 V

Corrosion Resistance

55 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
75 / 100

Weldability

15 / 100
20 / 100

Formability (cold)

90 / 100
95 / 100

Castability

85 / 100
90 / 100

Brazeability / Solderability

92 / 100
88 / 100

Polishability

35 / 100
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

96 MJ/kg41,273 BTU/lb
53 MJ/kg22,786 BTU/lb

Embodied Carbon (primary production)

6.1 kg CO₂/kg
4.5 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
180 L/kg21.6 gal/lb

Typical Recycled Content

45%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

4 kN·m/kg
2 kN·m/kg

Specific Stiffness (E / density)

2.6 MN·m/kg
2.2 MN·m/kg

Modulus of Resilience

10 kJ/m³
4 kJ/m³

Thermal Diffusivity

30.6 mm²/s
25 mm²/s

Thermal Shock Resistance Index

3
2

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scalePb70Sn30Pb85Sn15

Manufacturing and finishing

CapabilityPb70Sn30Pb85Sn15
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Pb70Sn30 vs Pb85Sn15 — frequently asked

Is Pb70Sn30 stronger than Pb85Sn15?

Yes. Pb70Sn30 has a typical yield strength of 22 MPa (3.19 ksi) against 13 MPa (1.89 ksi) for Pb85Sn15 — about 69% more. Tensile strength is 38 MPa (5.51 ksi) vs 25 MPa (3.63 ksi).

Which is cheaper, Pb70Sn30 or Pb85Sn15?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Pb70Sn30 or Pb85Sn15?

Pb85Sn15. Its machinability rates very good (75/100) against poor (30/100) for Pb70Sn30; for welding the order is Pb85Sn15 first (poor, 20/100) then Pb70Sn30 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Pb70Sn30 and Pb85Sn15 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.