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Solder & Low-Melting Alloy Bi58Sn42 vs Cerrolow-117

Solder & Low-Melting Alloy · grade comparison

Solder & Low-Melting Alloy Bi58Sn42 and Cerrolow-117 are both solder & low-melting alloy grades. Bi58Sn42 is the stronger of the two: tensile strength 65 MPa (9.43 ksi) against 29 MPa (4.21 ksi) for Cerrolow-117, about 124% more. In exchange, Cerrolow-117 is the more ductile: elongation 50% versus 40% for Bi58Sn42, and Bi58Sn42 is harder (22 HB vs 12 HB). Bi58Sn42 is lighter (8.56 g/cm³ vs 9.16 g/cm³ for Cerrolow-117) and Bi58Sn42 is stiffer (42 GPa vs 12 GPa). On the shop floor, Bi58Sn42 welds better (poor vs not recommended).

Bi58Sn42Choose it when strength drives the design, or when weight is the constraint.

Cerrolow-117Choose it when the part is bent, formed or impact-loaded.

Bi58Sn42 vs Cerrolow-117: properties

Bi58Sn42Cerrolow-117

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

42 GPa6.1 Msi
12 GPa1.7 Msi

Shear Modulus

16 GPa2.3 Msi
4.5 GPa0.65 Msi

Bulk Modulus

41 GPa5.9 Msi
—

Tensile Strength (Ultimate)

65 MPa9.4 ksi
29 MPa4.2 ksi

Yield Strength (0.2% offset)

42 MPa6.1 ksi
—

Elongation at Break

40%
50%

Shear Strength

45 MPa6.5 ksi
20 MPa2.9 ksi

Fatigue Strength (Endurance Limit)

20 MPa2.9 ksi
—

Hardness, Brinell

22 HB
12 HB

Hardness, Vickers

23 HV
—

Compressive Strength

—
40 MPa5.8 ksi

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

8.56 g/cm³0.31 lb/in³
9.16 g/cm³0.33 lb/in³

Melting Point (Solidus)

138°C280 °F
47°C117 °F

Liquidus Temperature

138°C280 °F
47°C117 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

19 W/m·K11 BTU/hr·ft·°F
12 W/m·K6.9 BTU/hr·ft·°F

Specific Heat Capacity

167 J/kg·K0.04 BTU/lb·°F
170 J/kg·K0.04 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

15 µm/m·K8.3 µin/in·°F
23 µm/m·K12.8 µin/in·°F

Latent Heat of Fusion

45 J/g19.3 BTU/lb
32 J/g13.8 BTU/lb

Max Service Temperature (continuous)

80°C176 °F
30°C86 °F

Min Service Temperature

-40°C-40 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

5 % IACS
3.8 % IACS

Electrical Resistivity

3.4×10⁻⁷ Ω·m13.4 µΩ·in
4.5×10⁻⁷ Ω·m17.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.45 V
-0.5 V

Corrosion Resistance

50 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

20 / 100
10 / 100

Castability

90 / 100
95 / 100

Brazeability / Solderability

95 / 100
85 / 100

Polishability

30 / 100
35 / 100

Same in both: Machinability 30 / 100 · Formability (cold) 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

190 MJ/kg81,685 BTU/lb
300 MJ/kg128,977 BTU/lb

Embodied Carbon (primary production)

11 kg CO₂/kg
22 kg CO₂/kg

Embodied Water

500 L/kg59.9 gal/lb
—

Typical Recycled Content

25%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

8 kN·m/kg
3 kN·m/kg

Specific Stiffness (E / density)

4.9 MN·m/kg
1.3 MN·m/kg

Thermal Diffusivity

13.3 mm²/s
7.7 mm²/s

Thermal Shock Resistance Index

2
1

Strength versus weight

Yield strength against density for every solder & low-melting alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

125102050891011Density (g/cm³)Yield strength (MPa) — log scaleBi58Sn42

Manufacturing and finishing

CapabilityBi58Sn42Cerrolow-117
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Bi58Sn42 vs Cerrolow-117 — frequently asked

Is Bi58Sn42 stronger than Cerrolow-117?

Yes. Bi58Sn42 has a typical tensile strength of 65 MPa (9.43 ksi) against 29 MPa (4.21 ksi) for Cerrolow-117 — about 124% more.

Which is cheaper, Bi58Sn42 or Cerrolow-117?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Bi58Sn42 or Cerrolow-117?

Bi58Sn42. Its weldability rates poor (20/100) against not recommended (10/100) for Cerrolow-117.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Bi58Sn42 and Cerrolow-117 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.