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Refractory Metal FS-85 Cast vs FS-85-CW

Refractory Metal · FS-85 temper comparison

FS-85 Cast and FS-85-CW are two conditions of the same refractory metal grade, FS-85: Cast (as cast) versus CW (cold worked). The chemistry is identical, so every difference below comes from the condition. FS-85-CW is the stronger of the two: yield strength 830 MPa (120 ksi) against 400 MPa (58 ksi) for FS-85 Cast, about 108% more; tensile strength follows at 900 MPa (131 ksi) vs 520 MPa (75.4 ksi). In exchange, FS-85 Cast is the more ductile: elongation 25% versus 6% for FS-85-CW, and FS-85-CW is harder (300 HB vs 190 HB). FS-85 Cast runs hotter in service (1,450°C vs 1,100°C continuous). On the shop floor, FS-85 Cast welds better (very good vs good).

FS-85 CastChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

FS-85-CWChoose it when strength drives the design.

FS-85 Cast vs FS-85-CW: properties

FS-85 CastFS-85-CW

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

136 GPa19.7 Msi
138 GPa20 Msi

Tensile Strength (Ultimate)

520 MPa75.4 ksi
900 MPa131 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
830 MPa120 ksi

Elongation at Break

25%
6%

Reduction in Area

40%
25%

Compressive Strength

420 MPa60.9 ksi
860 MPa125 ksi

Shear Strength

320 MPa46.4 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
400 MPa58 ksi

Fracture Toughness (K_IC)

75 MPa·√m68.3 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

190 HB
300 HB

Hardness, Rockwell B

92 HRB
96 HRB

Hardness, Rockwell C

18 HRC
32 HRC

Hardness, Vickers

200 HV
320 HV

Same in both: Shear Modulus 51 GPa7.4 Msi · Bulk Modulus 155 GPa22.5 Msi · Poisson's Ratio 0.35

Physical

Density and transition temperatures.

Same in both: Density 10.6 g/cm³0.38 lb/in³ · Melting Point (Solidus) 2,590°C4,694 °F · Liquidus Temperature 2,620°C4,748 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

41 W/m·K23.7 BTU/hr·ft·°F
39 W/m·K22.5 BTU/hr·ft·°F

Max Service Temperature (continuous)

1,450°C2,642 °F
1,100°C2,012 °F

Same in both: Specific Heat Capacity 215 J/kg·K0.05 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 7 µm/m·K3.9 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3.5 % IACS
3.3 % IACS

Electrical Resistivity

4.9×10⁻⁷ Ω·m19.3 µΩ·in
5.2×10⁻⁷ Ω·m20.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V · Corrosion Resistance 72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

18%
24%

Weldability

70 / 100
60 / 100

Formability (cold)

45 / 100
30 / 100

Same in both: Brazeability / Solderability 55 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 900 MJ/kg386,931 BTU/lb · Embodied Carbon (primary production) 60 kg CO₂/kg · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scaleFS-85

FS-85 Cast vs FS-85-CW — frequently asked

Is FS-85-CW stronger than FS-85 Cast?

Yes. FS-85-CW has a typical yield strength of 830 MPa (120 ksi) against 400 MPa (58 ksi) for FS-85 Cast — about 108% more. Tensile strength is 900 MPa (131 ksi) vs 520 MPa (75.4 ksi).

Which condition does FabDigit quote by default, Cast or CW?

REX is the default FS-85 condition in the FabDigit quote flow (neither Cast nor CW). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, FS-85 Cast or FS-85-CW?

FS-85-CW, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for FS-85 Cast; for welding the order is FS-85 Cast first (very good, 70/100) then FS-85-CW (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in FS-85 Cast and FS-85-CW side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.