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Refractory Metal 60Cr-40Ni-AW vs 60Cr-40Ni-SR

Refractory Metal · 60Cr-40Ni temper comparison

60Cr-40Ni-AW and 60Cr-40Ni-SR are two conditions of the same refractory metal grade, 60Cr-40Ni: AW (as-welded deposit) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. 60Cr-40Ni-SR is the stronger of the two: tensile strength 400 MPa (58 ksi) against 380 MPa (55.1 ksi) for 60Cr-40Ni-AW, about 5% more. 60Cr-40Ni-SR is the more ductile: elongation 3% versus 1% for 60Cr-40Ni-AW, and 60Cr-40Ni-AW is harder (240 HB vs 205 HB).

60Cr-40Ni-SRChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

60Cr-40Ni-AW vs 60Cr-40Ni-SR: properties

60Cr-40Ni-AW60Cr-40Ni-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

380 MPa55.1 ksi
400 MPa58 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
290 MPa42.1 ksi

Elongation at Break

1%
3%

Reduction in Area

1%
3%

Compressive Strength

800 MPa116 ksi
820 MPa119 ksi

Shear Strength

270 MPa39.2 ksi
280 MPa40.6 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
145 MPa21 ksi

Fracture Toughness (K_IC)

18 MPa·√m16.4 ksi·√in
28 MPa·√m25.5 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
6 J4.4 ft·lbf

Hardness, Brinell

240 HB
205 HB

Hardness, Rockwell B

100 HRB
93 HRB

Hardness, Rockwell C

22 HRC
15 HRC

Hardness, Vickers

252 HV
215 HV

Same in both: Elastic (Young's) Modulus 225 GPa32.6 Msi · Shear Modulus 88 GPa12.8 Msi · Bulk Modulus 175 GPa25.4 Msi · Poisson's Ratio 0.28

Physical

Density and transition temperatures.

Same in both: Density 7.7 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,350°C2,462 °F · Liquidus Temperature 1,450°C2,642 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

1,100°C2,012 °F
1,150°C2,102 °F

Same in both: Thermal Conductivity 15 W/m·K8.7 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Min Service Temperature 20°C68 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.5 % IACS · Electrical Resistivity 1.15×10⁻⁶ Ω·m45.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

79 / 100
83 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
15 / 100

Machinability Rating (AISI 1212 = 100 %)

8%
13%

Weldability

20 / 100
22 / 100

Formability (cold)

2 / 100
4 / 100

Same in both: Castability 45 / 100 · Brazeability / Solderability 35 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 95 MJ/kg40,843 BTU/lb · Embodied Carbon (primary production) 8 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every refractory metal grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1502003005007001,0001,5005101520Density (g/cm³)Yield strength (MPa) — log scale60Cr-40Ni

60Cr-40Ni-AW vs 60Cr-40Ni-SR — frequently asked

Is 60Cr-40Ni-SR stronger than 60Cr-40Ni-AW?

Yes. 60Cr-40Ni-SR has a typical tensile strength of 400 MPa (58 ksi) against 380 MPa (55.1 ksi) for 60Cr-40Ni-AW — about 5% more.

Which condition does FabDigit quote by default, AW or SR?

F is the default 60Cr-40Ni condition in the FabDigit quote flow (neither AW nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 60Cr-40Ni-AW or 60Cr-40Ni-SR?

60Cr-40Ni-SR. Its machinability rates poor (15/100) against not recommended (10/100) for 60Cr-40Ni-AW.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 60Cr-40Ni-AW and 60Cr-40Ni-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.