FabDigitFabDigit

Xydar GF15 vs Xydar GF40

Polymer · Xydar grade comparison

Xydar GF15 and Xydar GF40 are two grades of the same polymer grade, Xydar: GF15 (15 % glass-fiber reinforced) versus GF40 (40 % glass-fiber reinforced). The chemistry is identical, so every difference below comes from the condition. Xydar GF40 is the stronger of the two: tensile strength 155 MPa (22.5 ksi) against 145 MPa (21 ksi) for Xydar GF15, about 7% more. In exchange, Xydar GF15 is the more ductile: elongation 2.8% versus 1.6% for Xydar GF40. Xydar GF15 is lighter (1.5 g/cm³ vs 1.75 g/cm³ for Xydar GF40) and Xydar GF40 is stiffer (17 GPa vs 13.5 GPa). On the shop floor, Xydar GF15 machines more easily (fair vs poor).

Xydar GF15Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Xydar GF40Choose it when strength drives the design.

Xydar GF15 vs Xydar GF40: properties

Xydar GF15Xydar GF40

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

13.5 GPa2 Msi
17 GPa2.5 Msi

Tensile Strength (Ultimate)

145 MPa21 ksi
155 MPa22.5 ksi

Elongation at Break

2.8%
1.6%

Compressive Strength

70 MPa10.2 ksi
105 MPa15.2 ksi

Flexural Strength

165 MPa23.9 ksi
215 MPa31.2 ksi

Flexural Modulus

12.5 GPa1.8 Msi
17.5 GPa2.5 Msi

Shear Strength

68 MPa9.9 ksi
78 MPa11.3 ksi

Izod Impact, Notched

175 J/m3.3 ft·lbf/in
110 J/m2.1 ft·lbf/in

Hardness, Shore D

89 Shore D
90 Shore D

Hardness, Rockwell M

80 HRM
85 HRM

Same in both: Poisson's Ratio 0.35 · Fracture Toughness (K_IC) 2.5 MPa·√m2.3 ksi·√in

Physical

Density and transition temperatures.

Density

1.5 g/cm³0.05 lb/in³
1.75 g/cm³0.06 lb/in³

Same in both: Melting Temperature (Tm) 350°C662 °F · Glass Transition (Tg) 135°C275 °F · Water Absorption (24 h) 0.03% · Water Absorption (Saturation) 0.1%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.25 W/m·K0.14 BTU/hr·ft·°F
0.4 W/m·K0.23 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

6 µm/m·K3.3 µin/in·°F
3 µm/m·K1.7 µin/in·°F

Max Service Temperature (continuous)

245°C473 °F
250°C482 °F

Heat Deflection Temp. @ 0.45 MPa

310°C590 °F
325°C617 °F

Heat Deflection Temp. @ 1.8 MPa

255°C491 °F
290°C554 °F

Limiting Oxygen Index

45%
48%

Same in both: Specific Heat Capacity 1,150 J/kg·K0.27 BTU/lb·°F · Min Service Temperature -100°C-148 °F · Max Service Temperature (short-term) 300°C572 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Dielectric Strength 35 kV/mm889 V/mil · Dielectric Constant (1 MHz) 3.7 · Dissipation Factor (1 MHz) 0.005 · Volume Resistivity 1×10¹⁵ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 200 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 92 / 100 · UV / Weathering Resistance 55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
30 / 100

Weldability

20 / 100
15 / 100

Formability (cold)

15 / 100
10 / 100

Mold Shrinkage

0.2%
0.1%

Same in both: Polishability 40 / 100 · Processing Melt Temperature (typ.) 380°C716 °F · Mold Temperature (typ.) 120°C248 °F

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 220 MJ/kg94,583 BTU/lb · Embodied Carbon (primary production) 10 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 0%

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Xydar GF15 vs Xydar GF40 — frequently asked

Is Xydar GF40 stronger than Xydar GF15?

Yes. Xydar GF40 has a typical tensile strength of 155 MPa (22.5 ksi) against 145 MPa (21 ksi) for Xydar GF15 — about 7% more.

Which grade does FabDigit quote by default, GF15 or GF40?

NEAT is the default Xydar condition in the FabDigit quote flow (neither GF15 nor GF40). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Xydar GF15 or Xydar GF40?

Xydar GF15. Its machinability rates fair (45/100) against poor (30/100) for Xydar GF40; for welding the order is Xydar GF15 first (poor, 20/100) then Xydar GF40 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Xydar GF15 and Xydar GF40 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.