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HDPE GF20 vs HDPE GF40

Polymer · HDPE grade comparison

HDPE GF20 and HDPE GF40 are two grades of the same polymer grade, HDPE: GF20 (20% Glass Fiber) versus GF40 (40% Glass Fiber). The chemistry is identical, so every difference below comes from the condition. HDPE GF40 is the stronger of the two: yield strength 78 MPa (11.3 ksi) against 50 MPa (7.25 ksi) for HDPE GF20, about 56% more; tensile strength follows at 80 MPa (11.6 ksi) vs 55 MPa (7.98 ksi). In exchange, HDPE GF20 is the more ductile: elongation 3% versus 2% for HDPE GF40. HDPE GF20 is lighter (1.08 g/cm³ vs 1.26 g/cm³ for HDPE GF40) and HDPE GF40 is stiffer (7.8 GPa vs 4.2 GPa). On the shop floor, HDPE GF20 welds better (fair vs poor).

HDPE GF20Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

HDPE GF40Choose it when strength drives the design.

HDPE GF20 vs HDPE GF40: properties

HDPE GF20HDPE GF40

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

4.2 GPa0.61 Msi
7.8 GPa1.1 Msi

Poisson's Ratio

0.4
0.38

Tensile Strength (Ultimate)

55 MPa8 ksi
80 MPa11.6 ksi

Yield Strength (0.2% offset)

50 MPa7.3 ksi
78 MPa11.3 ksi

Elongation at Break

3%
2%

Compressive Strength

42 MPa6.1 ksi
58 MPa8.4 ksi

Flexural Strength

70 MPa10.2 ksi
105 MPa15.2 ksi

Flexural Modulus

4 GPa0.58 Msi
7 GPa1 Msi

Izod Impact, Notched

75 J/m1.4 ft·lbf/in
95 J/m1.8 ft·lbf/in

Hardness, Shore D

70 Shore D
73 Shore D

Hardness, Rockwell R

78 HRR
88 HRR

Same in both: Shear Modulus 0.4 GPa0.06 Msi · Bulk Modulus 3 GPa0.44 Msi · Compressive Modulus 0.9 GPa0.13 Msi · Shear Strength 20 MPa2.9 ksi · Fracture Toughness (K_IC) 2 MPa·√m1.8 ksi·√in

Physical

Density and transition temperatures.

Density

1.08 g/cm³0.04 lb/in³
1.26 g/cm³0.05 lb/in³

Water Absorption (24 h)

0.02%
0.03%

Water Absorption (Saturation)

0.1%
0.15%

Same in both: Melting Temperature (Tm) 132°C270 °F · Glass Transition (Tg) -110°C-166 °F · Refractive Index 1.54

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.35 W/m·K0.2 BTU/hr·ft·°F
0.42 W/m·K0.24 BTU/hr·ft·°F

Specific Heat Capacity

1,700 J/kg·K0.41 BTU/lb·°F
1,500 J/kg·K0.36 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

50 µm/m·K27.8 µin/in·°F
32 µm/m·K17.8 µin/in·°F

Max Service Temperature (continuous)

100°C212 °F
105°C221 °F

Heat Deflection Temp. @ 0.45 MPa

122°C252 °F
128°C262 °F

Heat Deflection Temp. @ 1.8 MPa

108°C226 °F
120°C248 °F

Limiting Oxygen Index

18%
19%

Max Service Temperature (short-term)

120°C248 °F
130°C266 °F

Same in both: Min Service Temperature -50°C-58 °F · Vicat Softening Point (B50) 76°C169 °F

Electrical

Conductivity and insulation.

Dielectric Strength

22 kV/mm559 V/mil
20 kV/mm508 V/mil

Dielectric Constant (1 MHz)

2.8
3.1

Dissipation Factor (1 MHz)

0.0015
0.003

Surface Resistivity

1×10¹⁵ Ω
1×10¹⁴ Ω

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Volume Resistivity 1×10¹⁵ Ω·cm · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
83 / 100

Same in both: UV / Weathering Resistance 30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
48 / 100

Weldability

40 / 100
30 / 100

Formability (cold)

25 / 100
15 / 100

Mold Shrinkage

0.45%
0.28%

Melt Flow Rate

3 g/10 min
1.8 g/10 min

Processing Melt Temperature (typ.)

235°C455 °F
240°C464 °F

Mold Temperature (typ.)

55°C131 °F
60°C140 °F

Same in both: Polishability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

74 MJ/kg31,814 BTU/lb
66 MJ/kg28,375 BTU/lb

Embodied Carbon (primary production)

2 kg CO₂/kg
1.9 kg CO₂/kg

Same in both: Embodied Water 90 L/kg10.8 gal/lb · Typical Recycled Content 0%

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleHDPE

HDPE GF20 vs HDPE GF40 — frequently asked

Is HDPE GF40 stronger than HDPE GF20?

Yes. HDPE GF40 has a typical yield strength of 78 MPa (11.3 ksi) against 50 MPa (7.25 ksi) for HDPE GF20 — about 56% more. Tensile strength is 80 MPa (11.6 ksi) vs 55 MPa (7.98 ksi).

Which grade does FabDigit quote by default, GF20 or GF40?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which is easier to machine, HDPE GF20 or HDPE GF40?

HDPE GF20. Its machinability rates good (55/100) against fair (48/100) for HDPE GF40; for welding the order is HDPE GF20 first (fair, 40/100) then HDPE GF40 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in HDPE GF20 and HDPE GF40 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.