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EPS 150 vs EPS 80

Polymer · grade comparison

EPS 150 and EPS 80 are both polymer grades. EPS 150 is the stronger of the two: tensile strength 0.3 MPa (0.0435 ksi) against 0.22 MPa (0.0319 ksi) for EPS 80, about 36% more. EPS 80 is lighter (0.02 g/cm³ vs 0.03 g/cm³ for EPS 150) and EPS 150 is stiffer (0.01 GPa vs 0 GPa). On the shop floor, EPS 150 welds better (fair vs poor).

EPS 150Choose it when strength drives the design, or when it will be welded.

EPS 80Choose it when weight is the constraint.

EPS 150 vs EPS 80: properties

EPS 150EPS 80

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa0 Msi
0 GPa6.53×10⁻⁴ Msi

Shear Modulus

0 GPa5.8×10⁻⁴ Msi
0 GPa2.9×10⁻⁴ Msi

Tensile Strength (Ultimate)

0.3 MPa0.04 ksi
0.22 MPa0.03 ksi

Yield Strength (0.2% offset)

0.15 MPa0.02 ksi
—

Compressive Strength

0.16 MPa0.02 ksi
0.09 MPa0.01 ksi

Compressive Modulus

0.01 GPa0 Msi
0 GPa5.08×10⁻⁴ Msi

Flexural Strength

0.28 MPa0.04 ksi
0.15 MPa0.02 ksi

Flexural Modulus

0.01 GPa0 Msi
—

Shear Strength

0.14 MPa0.02 ksi
0.11 MPa0.02 ksi

Compression Set (22 h, 70 °C)

8%
—

Same in both: Poisson's Ratio 0.1 · Elongation at Break 2%

Physical

Density and transition temperatures.

Density

0.03 g/cm³0 lb/in³
0.02 g/cm³6.86×10⁻⁴ lb/in³

Same in both: Glass Transition (Tg) 100°C212 °F · Water Absorption (24 h) 1% · Water Absorption (Saturation) 3.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.03 W/m·K0.02 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

1,400 J/kg·K0.33 BTU/lb·°F
1,450 J/kg·K0.35 BTU/lb·°F

Max Service Temperature (continuous)

80°C176 °F
78°C172 °F

Vicat Softening Point (B50)

96°C205 °F
—

Limiting Oxygen Index

25%
26%

Max Service Temperature (short-term)

100°C212 °F
95°C203 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 65 µm/m·K36.1 µin/in·°F · Min Service Temperature -50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹³ Ω·m3.94×10²⁰ µΩ·in
—

Dielectric Constant (1 MHz)

1.03
1.04

Dissipation Factor (1 MHz)

3×10⁻⁴
2×10⁻⁴

Same in both: Volume Resistivity 1×10¹⁵ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

58 / 100
80 / 100

Same in both: UV / Weathering Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

88 / 100
90 / 100

Weldability

40 / 100
25 / 100

Formability (cold)

25 / 100
30 / 100

Mold Shrinkage

0.4%
0.5%

Processing Melt Temperature (typ.)

115°C239 °F
—

Polishability

—
5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

95 MJ/kg40,843 BTU/lb
100 MJ/kg42,992 BTU/lb

Embodied Water

190 L/kg22.8 gal/lb
180 L/kg21.6 gal/lb

Same in both: Embodied Carbon (primary production) 3.3 kg CO₂/kg · Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

11 kN·m/kg
12 kN·m/kg

Specific Stiffness (E / density)

0.3 MN·m/kg
0.2 MN·m/kg

Thermal Diffusivity

0.8 mm²/s
1.3 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEPS 150

Manufacturing and finishing

CapabilityEPS 150EPS 80
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

EPS 150 vs EPS 80 — frequently asked

Is EPS 150 stronger than EPS 80?

Yes. EPS 150 has a typical tensile strength of 0.3 MPa (0.0435 ksi) against 0.22 MPa (0.0319 ksi) for EPS 80 — about 36% more.

Which is cheaper, EPS 150 or EPS 80?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, EPS 150 or EPS 80?

EPS 150. Its weldability rates fair (40/100) against poor (25/100) for EPS 80.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPS 150 and EPS 80 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.