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Castable Resin vs Formlabs Rigid 10K

Polymer · grade comparison

Castable Resin and Rigid 10K are both polymer grades. Rigid 10K is the stronger of the two: tensile strength 75 MPa (10.9 ksi) against 35 MPa (5.08 ksi) for Castable Resin, about 114% more. In exchange, Castable Resin is the more ductile: elongation 6% versus 2.5% for Rigid 10K. Castable Resin is lighter (1.13 g/cm³ vs 1.55 g/cm³ for Rigid 10K) and Rigid 10K is stiffer (5.5 GPa vs 1.6 GPa). On the shop floor, Rigid 10K sits in a lower cost tier (premium, $$$) than Castable Resin (high, $$$$).

Castable ResinChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

Rigid 10KChoose it when strength drives the design, or when the part sees heat.

Castable Resin vs Rigid 10K: properties

Castable ResinRigid 10K

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

1.6 GPa0.23 Msi
5.5 GPa0.8 Msi

Poisson's Ratio

0.38
0.35

Tensile Strength (Ultimate)

35 MPa5.1 ksi
75 MPa10.9 ksi

Elongation at Break

6%
2.5%

Compressive Strength

75 MPa10.9 ksi
105 MPa15.2 ksi

Compressive Modulus

1.8 GPa0.26 Msi
5 GPa0.73 Msi

Flexural Strength

55 MPa8 ksi
125 MPa18.1 ksi

Flexural Modulus

1.7 GPa0.25 Msi
5 GPa0.73 Msi

Izod Impact, Notched

20 J/m0.37 ft·lbf/in
17 J/m0.32 ft·lbf/in

Hardness, Shore D

82 Shore D
85 Shore D

Fracture Toughness (K_IC)

—
0.9 MPa·√m0.82 ksi·√in

Hardness, Rockwell M

—
95 HRM

Physical

Density and transition temperatures.

Density

1.13 g/cm³0.04 lb/in³
1.55 g/cm³0.06 lb/in³

Glass Transition (Tg)

60°C140 °F
105°C221 °F

Water Absorption (24 h)

0.6%
0.5%

Water Absorption (Saturation)

1.5%
—

Refractive Index

1.51
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.19 W/m·K0.11 BTU/hr·ft·°F
0.3 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,500 J/kg·K0.36 BTU/lb·°F
1,250 J/kg·K0.3 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

95 µm/m·K52.8 µin/in·°F
45 µm/m·K25 µin/in·°F

Max Service Temperature (continuous)

50°C122 °F
100°C212 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Heat Deflection Temp. @ 0.45 MPa

58°C136 °F
130°C266 °F

Heat Deflection Temp. @ 1.8 MPa

48°C118 °F
105°C221 °F

Limiting Oxygen Index

19%
21%

Max Service Temperature (short-term)

80°C176 °F
150°C302 °F

Electrical

Conductivity and insulation.

Dielectric Strength

16 kV/mm406 V/mil
15 kV/mm381 V/mil

Dielectric Constant (1 MHz)

3.4
3.6

Surface Resistivity

—
1×10¹⁴ Ω

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Dissipation Factor (1 MHz) 0.03 · Volume Resistivity 1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
80 / 100

UV / Weathering Resistance

20 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Weldability

5 / 100
3 / 100

Formability (cold)

5 / 100
3 / 100

Mold Shrinkage

1%
—

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

—
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

31 kN·m/kg
48 kN·m/kg

Specific Stiffness (E / density)

1.4 MN·m/kg
3.5 MN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.2 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleFormlabs Rigid 10K

Manufacturing and finishing

CapabilityCastable ResinRigid 10K
Injection molding—Yes
3D printing—Yes
Default condition—Glass Filled
Relative cost$$$$ High$$$ Premium
Min. machined wall——
Best machined surface——
Chrome Plating (Plastic)—Yes
Conductive Coating—Yes
Dyeing (Nylon)—Yes
EMI Shielding Coating—Yes
Painting—Yes
Primer Coating—Yes
Soft Touch Coating—Yes
Spray Painting—Yes
Tinted Coating—Yes
UV Coating—Yes
Vacuum Metallization—Yes
Waterproof Coating—Yes

Castable Resin vs Rigid 10K — frequently asked

Is Rigid 10K stronger than Castable Resin?

Yes. Rigid 10K has a typical tensile strength of 75 MPa (10.9 ksi) against 35 MPa (5.08 ksi) for Castable Resin — about 114% more.

Which is cheaper, Castable Resin or Rigid 10K?

Rigid 10K is the lower-cost material: it sits in the premium tier ($$$) while Castable Resin is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Castable Resin or Rigid 10K?

Rigid 10K, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for Castable Resin.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Castable Resin and Rigid 10K side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.