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BMC vs DAP

Polymer · grade comparison

BMC and DAP are both polymer grades. DAP is the stronger of the two: tensile strength 55 MPa (7.98 ksi) against 42 MPa (6.09 ksi) for BMC, about 31% more. DAP is the more ductile: elongation 0.6% versus 0.5% for BMC. DAP runs hotter in service (180°C vs 150°C continuous) and BMC conducts heat better (0.6 W/m·K vs 0.5 W/m·K). On the shop floor, BMC sits in a lower cost tier (standard, $$) than DAP (high, $$$$).

BMCChoose it when cost is the deciding factor.

DAPChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

BMC vs DAP: properties

BMCDAP

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

11 GPa1.6 Msi
10.5 GPa1.5 Msi

Shear Modulus

4.2 GPa0.61 Msi
—

Poisson's Ratio

0.3
0.32

Tensile Strength (Ultimate)

42 MPa6.1 ksi
55 MPa8 ksi

Elongation at Break

0.5%
0.6%

Compressive Strength

160 MPa23.2 ksi
200 MPa29 ksi

Compressive Modulus

10 GPa1.5 Msi
—

Flexural Strength

85 MPa12.3 ksi
105 MPa15.2 ksi

Flexural Modulus

10.5 GPa1.5 Msi
11 GPa1.6 Msi

Shear Strength

45 MPa6.5 ksi
—

Izod Impact, Notched

75 J/m1.4 ft·lbf/in
40 J/m0.75 ft·lbf/in

Hardness, Rockwell M

100 HRM
110 HRM

Physical

Density and transition temperatures.

Density

1.85 g/cm³0.07 lb/in³
1.8 g/cm³0.07 lb/in³

Glass Transition (Tg)

120°C248 °F
160°C320 °F

Water Absorption (24 h)

0.15%
0.2%

Same in both: Water Absorption (Saturation) 0.6%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.6 W/m·K0.35 BTU/hr·ft·°F
0.5 W/m·K0.29 BTU/hr·ft·°F

Specific Heat Capacity

1,100 J/kg·K0.26 BTU/lb·°F
1,050 J/kg·K0.25 BTU/lb·°F

Max Service Temperature (continuous)

150°C302 °F
180°C356 °F

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Heat Deflection Temp. @ 0.45 MPa

250°C482 °F
285°C545 °F

Heat Deflection Temp. @ 1.8 MPa

220°C428 °F
265°C509 °F

Limiting Oxygen Index

24%
32%

Max Service Temperature (short-term)

200°C392 °F
230°C446 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 25 µm/m·K13.9 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

14 kV/mm356 V/mil
16 kV/mm406 V/mil

Dielectric Constant (1 MHz)

4.6
4.3

Dissipation Factor (1 MHz)

0.02
0.011

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Surface Resistivity

1×10¹³ Ω
1×10¹⁴ Ω

Comparative Tracking Index (CTI)

600 V
200 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
80 / 100

UV / Weathering Resistance

60 / 100
55 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
40 / 100

Weldability

3 / 100
0 / 100

Formability (cold)

3 / 100
0 / 100

Polishability

40 / 100
45 / 100

Mold Shrinkage

0.15%
0.4%

Processing Melt Temperature (typ.)

35°C95 °F
—

Same in both: Mold Temperature (typ.) 160°C320 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

3 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

120 L/kg14.4 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

23 kN·m/kg
31 kN·m/kg

Specific Stiffness (E / density)

5.9 MN·m/kg
5.8 MN·m/kg

Same in both: Thermal Diffusivity 0.3 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityBMCDAP
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall——
Best machined surface——

BMC vs DAP — frequently asked

Is DAP stronger than BMC?

Yes. DAP has a typical tensile strength of 55 MPa (7.98 ksi) against 42 MPa (6.09 ksi) for BMC — about 31% more.

Which is cheaper, BMC or DAP?

BMC is the lower-cost material: it sits in the standard tier ($$) while DAP is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, BMC or DAP?

DAP, by a small margin. Both rate fair for machinability — 40/100 against 35/100 for BMC.

Ready to make it?

Upload a CAD file and FabDigit prices the part in BMC and DAP side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.