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Nickel Alloy Nitinol Cold Worked vs Nitinol-O

Nickel Alloy · Nitinol temper comparison

Nitinol Cold Worked and Nitinol-O are two conditions of the same nickel alloy grade, Nitinol: Cold Worked versus O (annealed). The chemistry is identical, so every difference below comes from the condition. Nitinol Cold Worked is the stronger of the two: yield strength 1,300 MPa (189 ksi) against 400 MPa (58 ksi) for Nitinol-O, about 3.3 times as much; tensile strength follows at 1,600 MPa (232 ksi) vs 950 MPa (138 ksi). In exchange, Nitinol-O is the more ductile: elongation 30% versus 6% for Nitinol Cold Worked, and Nitinol Cold Worked is harder (38 HRC vs 22 HRC). Nitinol-O is stiffer (75 GPa vs 70 GPa) and Nitinol-O runs hotter in service (300°C vs 200°C continuous). On the shop floor, Nitinol-O welds better (fair vs poor).

Nitinol Cold WorkedChoose it when strength drives the design.

Nitinol-OChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Nitinol Cold Worked vs Nitinol-O: properties

Nitinol Cold WorkedNitinol-O

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
75 GPa10.9 Msi

Tensile Strength (Ultimate)

1,600 MPa232 ksi
950 MPa138 ksi

Yield Strength (0.2% offset)

1,300 MPa189 ksi
400 MPa58 ksi

Elongation at Break

6%
30%

Compressive Strength

1,800 MPa261 ksi
1,000 MPa145 ksi

Fatigue Strength (Endurance Limit)

500 MPa72.5 ksi
350 MPa50.8 ksi

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
40 MPa·√m36.4 ksi·√in

Hardness, Rockwell C

38 HRC
22 HRC

Hardness, Vickers

380 HV
250 HV

Same in both: Shear Modulus 24 GPa3.5 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 6.45 g/cm³0.23 lb/in³ · Melting Point (Solidus) 1,300°C2,372 °F · Liquidus Temperature 1,310°C2,390 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14 W/m·K8.1 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
300°C572 °F

Same in both: Specific Heat Capacity 500 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11 µm/m·K6.1 µin/in·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.6 % IACS
1.7 % IACS

Electrical Resistivity

1.05×10⁻⁶ Ω·m41.3 µΩ·in
1×10⁻⁶ Ω·m39.4 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

78 / 100
82 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

10 / 100
12 / 100

Machinability Rating (AISI 1212 = 100 %)

8%
10%

Weldability

25 / 100
35 / 100

Formability (cold)

15 / 100
45 / 100

Same in both: Castability 15 / 100 · Brazeability / Solderability 20 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 400 MJ/kg171,969 BTU/lb · Embodied Carbon (primary production) 26 kg CO₂/kg · Embodied Water 900 L/kg108 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNitinol

Nitinol Cold Worked vs Nitinol-O — frequently asked

Is Nitinol Cold Worked stronger than Nitinol-O?

Yes. Nitinol Cold Worked has a typical yield strength of 1,300 MPa (189 ksi) against 400 MPa (58 ksi) for Nitinol-O — about 3.3 times as much. Tensile strength is 1,600 MPa (232 ksi) vs 950 MPa (138 ksi).

Which condition does FabDigit quote by default, Cold Worked or O?

O is the default Nitinol condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Nitinol Cold Worked or Nitinol-O?

Nitinol-O. Its weldability rates fair (35/100) against poor (25/100) for Nitinol Cold Worked.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Nitinol Cold Worked and Nitinol-O side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.