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Nickel Alloy NiCr80/20 1/2H vs NiCr80/20 1/4H

Nickel Alloy · NiCr80/20 temper comparison

NiCr80/20 1/2H and NiCr80/20 1/4H are two conditions of the same nickel alloy grade, NiCr80/20: 1/2H (half hard) versus 1/4H (quarter hard). The chemistry is identical, so every difference below comes from the condition. NiCr80/20 1/2H is the stronger of the two: yield strength 760 MPa (110 ksi) against 620 MPa (89.9 ksi) for NiCr80/20 1/4H, about 23% more; tensile strength follows at 950 MPa (138 ksi) vs 830 MPa (120 ksi). In exchange, NiCr80/20 1/4H is the more ductile: elongation 20% versus 12% for NiCr80/20 1/2H, and NiCr80/20 1/2H is harder (260 HB vs 215 HB).

NiCr80/20 1/2HChoose it when strength drives the design.

NiCr80/20 1/4HChoose it when the part is bent, formed or impact-loaded.

NiCr80/20 1/2H vs NiCr80/20 1/4H: properties

NiCr80/20 1/2HNiCr80/20 1/4H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

950 MPa138 ksi
830 MPa120 ksi

Yield Strength (0.2% offset)

760 MPa110 ksi
620 MPa89.9 ksi

Elongation at Break

12%
20%

Reduction in Area

40%
50%

Shear Strength

590 MPa85.6 ksi
520 MPa75.4 ksi

Fatigue Strength (Endurance Limit)

380 MPa55.1 ksi
340 MPa49.3 ksi

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
80 J59 ft·lbf

Hardness, Brinell

260 HB
215 HB

Hardness, Rockwell B

100 HRB
95 HRB

Hardness, Vickers

275 HV
230 HV

Same in both: Elastic (Young's) Modulus 218 GPa31.6 Msi · Shear Modulus 82 GPa11.9 Msi · Bulk Modulus 175 GPa25.4 Msi · Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Same in both: Density 8.4 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,380°C2,516 °F · Liquidus Temperature 1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11.4 W/m·K6.6 BTU/hr·ft·°F
11.3 W/m·K6.5 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 450 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.4 µm/m·K7.4 µin/in·°F · Latent Heat of Fusion 297 J/g128 BTU/lb · Max Service Temperature (continuous) 1,150°C2,102 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.6 % IACS
1.6 % IACS

Electrical Resistivity

1.11×10⁻⁶ Ω·m43.7 µΩ·in
1.1×10⁻⁶ Ω·m43.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

33 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

26%
24%

Weldability

60 / 100
65 / 100

Formability (cold)

50 / 100
65 / 100

Same in both: Castability 40 / 100 · Brazeability / Solderability 65 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 145 MJ/kg62,339 BTU/lb · Embodied Carbon (primary production) 11.5 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleNiCr80/20

NiCr80/20 1/2H vs NiCr80/20 1/4H — frequently asked

Is NiCr80/20 1/2H stronger than NiCr80/20 1/4H?

Yes. NiCr80/20 1/2H has a typical yield strength of 760 MPa (110 ksi) against 620 MPa (89.9 ksi) for NiCr80/20 1/4H — about 23% more. Tensile strength is 950 MPa (138 ksi) vs 830 MPa (120 ksi).

Which condition does FabDigit quote by default, 1/2H or 1/4H?

Annealed is the default NiCr80/20 condition in the FabDigit quote flow (neither 1/2H nor 1/4H). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, NiCr80/20 1/2H or NiCr80/20 1/4H?

NiCr80/20 1/4H. Its weldability rates good (65/100) against good (60/100) for NiCr80/20 1/2H.

Ready to make it?

Upload a CAD file and FabDigit prices the part in NiCr80/20 1/2H and NiCr80/20 1/4H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.