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Nickel Alloy Incoloy 800HT-AW vs Incoloy 800HT-CD

Nickel Alloy · Incoloy 800HT temper comparison

Incoloy 800HT-AW and Incoloy 800HT-CD are two conditions of the same nickel alloy grade, Incoloy 800HT: AW (as-welded deposit) versus CD (cold drawn). The chemistry is identical, so every difference below comes from the condition. Incoloy 800HT-CD is the stronger of the two: yield strength 500 MPa (72.5 ksi) against 300 MPa (43.5 ksi) for Incoloy 800HT-AW, about 67% more; tensile strength follows at 680 MPa (98.6 ksi) vs 550 MPa (79.8 ksi). In exchange, Incoloy 800HT-AW is the more ductile: elongation 33% versus 25% for Incoloy 800HT-CD, and Incoloy 800HT-CD is harder (210 HB vs 165 HB). Incoloy 800HT-AW runs hotter in service (950°C vs 550°C continuous).

Incoloy 800HT-AWChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Incoloy 800HT-CDChoose it when strength drives the design.

Incoloy 800HT-AW vs Incoloy 800HT-CD: properties

Incoloy 800HT-AWIncoloy 800HT-CD

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

550 MPa79.8 ksi
680 MPa98.6 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
500 MPa72.5 ksi

Elongation at Break

33%
25%

Shear Strength

390 MPa56.6 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

160 MPa23.2 ksi
240 MPa34.8 ksi

Charpy V-Notch Impact (RT)

85 J62.7 ft·lbf
70 J51.6 ft·lbf

Hardness, Brinell

165 HB
210 HB

Hardness, Rockwell B

85 HRB
94 HRB

Same in both: Elastic (Young's) Modulus 196 GPa28.4 Msi · Shear Modulus 76 GPa11 Msi · Bulk Modulus 200 GPa29 Msi · Poisson's Ratio 0.34 · Reduction in Area 40%

Physical

Density and transition temperatures.

Same in both: Density 7.94 g/cm³0.29 lb/in³ · Melting Point (Solidus) 1,357°C2,475 °F · Liquidus Temperature 1,385°C2,525 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11 W/m·K6.4 BTU/hr·ft·°F
11.5 W/m·K6.6 BTU/hr·ft·°F

Max Service Temperature (continuous)

950°C1,742 °F
550°C1,022 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14.4 µm/m·K8 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.7 % IACS
1.8 % IACS

Electrical Resistivity

1.02×10⁻⁶ Ω·m40.2 µΩ·in
9.9×10⁻⁷ Ω·m39 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

66 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

24 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

18%
25%

Weldability

70 / 100
75 / 100

Formability (cold)

50 / 100
35 / 100

Same in both: Brazeability / Solderability 60 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 110 MJ/kg47,292 BTU/lb · Embodied Carbon (primary production) 7.5 kg CO₂/kg · Embodied Water 200 L/kg24 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleIncoloy 800HT

Incoloy 800HT-AW vs Incoloy 800HT-CD — frequently asked

Is Incoloy 800HT-CD stronger than Incoloy 800HT-AW?

Yes. Incoloy 800HT-CD has a typical yield strength of 500 MPa (72.5 ksi) against 300 MPa (43.5 ksi) for Incoloy 800HT-AW — about 67% more. Tensile strength is 680 MPa (98.6 ksi) vs 550 MPa (79.8 ksi).

Which condition does FabDigit quote by default, AW or CD?

ANN is the default Incoloy 800HT condition in the FabDigit quote flow (neither AW nor CD). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Incoloy 800HT-AW or Incoloy 800HT-CD?

Incoloy 800HT-CD. Its weldability rates very good (75/100) against very good (70/100) for Incoloy 800HT-AW.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Incoloy 800HT-AW and Incoloy 800HT-CD side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.