Nickel Alloy Hastelloy X As Printed vs Hastelloy X Stress Relieved
Nickel Alloy · Hastelloy X temper comparison
Hastelloy X As Printed and Hastelloy X Stress Relieved are two conditions of the same nickel alloy grade, Hastelloy X: As Printed (as built (as printed)) versus Stress Relieved. The chemistry is identical, so every difference below comes from the condition. Hastelloy X As Printed is the stronger of the two: yield strength 640 MPa (92.8 ksi) against 520 MPa (75.4 ksi) for Hastelloy X Stress Relieved, about 23% more. In exchange, Hastelloy X Stress Relieved is the more ductile: elongation 30% versus 25% for Hastelloy X As Printed, and Hastelloy X Stress Relieved is harder (218 HB vs 195 HB). Hastelloy X Stress Relieved is stiffer (203 GPa vs 190 GPa) and Hastelloy X Stress Relieved runs hotter in service (900°C vs 700°C continuous).
Hastelloy X As PrintedChoose it when strength drives the design.
Hastelloy X Stress RelievedChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
Hastelloy X As Printed vs Hastelloy X Stress Relieved: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all nickel alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Hastelloy X As PrintedHastelloy X Stress Relieved
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Shear Modulus 79 GPa11.5 Msi · Bulk Modulus 190 GPa27.6 Msi · Poisson's Ratio 0.32
Physical
Density and transition temperatures.
Same in both: Density 8.22 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,260°C2,300 °F · Liquidus Temperature 1,355°C2,471 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 486 J/kg·K0.12 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.9 µm/m·K7.7 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Same in both: Electrical Conductivity 1.5 % IACS · Electrical Resistivity 1.18×10⁻⁶ Ω·m46.5 µΩ·in
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Castability 55 / 100 · Brazeability / Solderability 80 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 215 MJ/kg92,433 BTU/lb · Embodied Carbon (primary production) 13.5 kg CO₂/kg · Embodied Water 520 L/kg62.3 gal/lb · Typical Recycled Content 35%
Strength versus weight
Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Hastelloy X As Printed vs Hastelloy X Stress Relieved — frequently asked
Is Hastelloy X As Printed stronger than Hastelloy X Stress Relieved?
Yes. Hastelloy X As Printed has a typical yield strength of 640 MPa (92.8 ksi) against 520 MPa (75.4 ksi) for Hastelloy X Stress Relieved — about 23% more. Tensile strength is 800 MPa (116 ksi) vs 790 MPa (115 ksi).
Which condition does FabDigit quote by default, As Printed or Stress Relieved?
Solution Annealed is the default Hastelloy X condition in the FabDigit quote flow (neither As Printed nor Stress Relieved). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
When should I choose Hastelloy X As Printed over Hastelloy X Stress Relieved?
Pick Hastelloy X As Printed when strength drives the design. Pick Hastelloy X Stress Relieved when the part is bent, formed or impact-loaded, or when the part sees heat.
Ready to make it?
Upload a CAD file and FabDigit prices the part in Hastelloy X As Printed and Hastelloy X Stress Relieved side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.