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Nickel Alloy Hastelloy N Cast vs Hastelloy N-SR

Nickel Alloy · Hastelloy N temper comparison

Hastelloy N Cast and Hastelloy N-SR are two conditions of the same nickel alloy grade, Hastelloy N: Cast (as cast) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Hastelloy N-SR is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 300 MPa (43.5 ksi) for Hastelloy N Cast, about 60% more; tensile strength follows at 860 MPa (125 ksi) vs 550 MPa (79.8 ksi). Hastelloy N-SR is the more ductile: elongation 35% versus 15% for Hastelloy N Cast, and Hastelloy N-SR is harder (220 HB vs 200 HB). On the shop floor, Hastelloy N-SR welds better (very good vs good).

Hastelloy N-SRChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Hastelloy N Cast vs Hastelloy N-SR: properties

Hastelloy N CastHastelloy N-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

205 GPa29.7 Msi
213 GPa30.9 Msi

Tensile Strength (Ultimate)

550 MPa79.8 ksi
860 MPa125 ksi

Yield Strength (0.2% offset)

300 MPa43.5 ksi
480 MPa69.6 ksi

Elongation at Break

15%
35%

Reduction in Area

20%
50%

Shear Strength

380 MPa55.1 ksi
540 MPa78.3 ksi

Fatigue Strength (Endurance Limit)

190 MPa27.6 ksi
330 MPa47.9 ksi

Charpy V-Notch Impact (RT)

45 J33.2 ft·lbf
110 J81.1 ft·lbf

Hardness, Brinell

200 HB
220 HB

Hardness, Rockwell B

92 HRB
96 HRB

Same in both: Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 180 GPa26.1 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.86 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,300°C2,372 °F · Liquidus Temperature 1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

11 W/m·K6.4 BTU/hr·ft·°F
11.6 W/m·K6.7 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 420 J/kg·K0.1 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 12.3 µm/m·K6.8 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Max Service Temperature (continuous) 704°C1,299 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.3 % IACS
1.4 % IACS

Electrical Resistivity

1.3×10⁻⁶ Ω·m51.2 µΩ·in
1.24×10⁻⁶ Ω·m48.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
85 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

15 / 100
20 / 100

Machinability Rating (AISI 1212 = 100 %)

10%
13%

Weldability

65 / 100
80 / 100

Formability (cold)

10 / 100
55 / 100

Same in both: Castability 45 / 100 · Brazeability / Solderability 60 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 165 MJ/kg70,937 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 220 L/kg26.4 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy N

Hastelloy N Cast vs Hastelloy N-SR — frequently asked

Is Hastelloy N-SR stronger than Hastelloy N Cast?

Yes. Hastelloy N-SR has a typical yield strength of 480 MPa (69.6 ksi) against 300 MPa (43.5 ksi) for Hastelloy N Cast — about 60% more. Tensile strength is 860 MPa (125 ksi) vs 550 MPa (79.8 ksi).

Which condition does FabDigit quote by default, Cast or SR?

SA is the default Hastelloy N condition in the FabDigit quote flow (neither Cast nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Hastelloy N Cast or Hastelloy N-SR?

Hastelloy N-SR, by a small margin. Both rate poor for machinability — 20/100 against 15/100 for Hastelloy N Cast; for welding the order is Hastelloy N-SR first (very good, 80/100) then Hastelloy N Cast (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy N Cast and Hastelloy N-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.