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Nickel Alloy Hastelloy G-ANN vs Hastelloy G-AW

Nickel Alloy · Hastelloy G temper comparison

Hastelloy G-ANN and Hastelloy G-AW are two conditions of the same nickel alloy grade, Hastelloy G: ANN (annealed) versus AW (as-welded deposit). The chemistry is identical, so every difference below comes from the condition. Hastelloy G-AW is the stronger of the two: yield strength 420 MPa (60.9 ksi) against 310 MPa (45 ksi) for Hastelloy G-ANN, about 35% more. In exchange, Hastelloy G-ANN is the more ductile: elongation 55% versus 35% for Hastelloy G-AW, and Hastelloy G-AW is harder (200 HB vs 180 HB). Hastelloy G-ANN runs hotter in service (550°C vs 500°C continuous).

Hastelloy G-ANNChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Hastelloy G-AWChoose it when strength drives the design.

Hastelloy G-ANN vs Hastelloy G-AW: properties

Hastelloy G-ANNHastelloy G-AW

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

198 GPa28.7 Msi
197 GPa28.6 Msi

Tensile Strength (Ultimate)

690 MPa100 ksi
680 MPa98.6 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
420 MPa60.9 ksi

Elongation at Break

55%
35%

Reduction in Area

60%
40%

Shear Strength

450 MPa65.3 ksi
440 MPa63.8 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
250 MPa36.3 ksi

Charpy V-Notch Impact (RT)

200 J148 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

180 HB
200 HB

Hardness, Rockwell B

88 HRB
92 HRB

Same in both: Shear Modulus 76 GPa11 Msi · Bulk Modulus 174 GPa25.2 Msi · Poisson's Ratio 0.31

Physical

Density and transition temperatures.

Same in both: Density 8.31 g/cm³0.3 lb/in³ · Melting Point (Solidus) 1,260°C2,300 °F · Liquidus Temperature 1,355°C2,471 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

550°C1,022 °F
500°C932 °F

Same in both: Thermal Conductivity 10.1 W/m·K5.8 BTU/hr·ft·°F · Specific Heat Capacity 445 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.9 µm/m·K7.7 µin/in·°F · Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 1.5 % IACS · Electrical Resistivity 1.15×10⁻⁶ Ω·m45.3 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

85 / 100
78 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

14%
12%

Formability (cold)

75 / 100
40 / 100

Same in both: Weldability 70 / 100 · Brazeability / Solderability 50 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 145 MJ/kg62,339 BTU/lb · Embodied Carbon (primary production) 11 kg CO₂/kg · Embodied Water 210 L/kg25.2 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleHastelloy G

Hastelloy G-ANN vs Hastelloy G-AW — frequently asked

Is Hastelloy G-AW stronger than Hastelloy G-ANN?

Yes. Hastelloy G-AW has a typical yield strength of 420 MPa (60.9 ksi) against 310 MPa (45 ksi) for Hastelloy G-ANN — about 35% more. Tensile strength is 680 MPa (98.6 ksi) vs 690 MPa (100 ksi).

Which condition does FabDigit quote by default, ANN or AW?

ANN is the default Hastelloy G condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose Hastelloy G-ANN over Hastelloy G-AW?

Pick Hastelloy G-ANN when the part is bent, formed or impact-loaded, or when the part sees heat. Pick Hastelloy G-AW when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Hastelloy G-ANN and Hastelloy G-AW side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.