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Nickel Alloy Chromel 1/4H vs Chromel-SR

Nickel Alloy · Chromel temper comparison

Chromel 1/4H and Chromel-SR are two conditions of the same nickel alloy grade, Chromel: 1/4H (quarter hard) versus SR (stress relieved). The chemistry is identical, so every difference below comes from the condition. Chromel 1/4H is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 330 MPa (47.9 ksi) for Chromel-SR, about 45% more; tensile strength follows at 760 MPa (110 ksi) vs 700 MPa (102 ksi). In exchange, Chromel-SR is the more ductile: elongation 30% versus 20% for Chromel 1/4H, and Chromel 1/4H is harder (190 HB vs 160 HB).

Chromel 1/4HChoose it when strength drives the design.

Chromel-SRChoose it when the part is bent, formed or impact-loaded.

Chromel 1/4H vs Chromel-SR: properties

Chromel 1/4HChromel-SR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

760 MPa110 ksi
700 MPa102 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
330 MPa47.9 ksi

Elongation at Break

20%
30%

Reduction in Area

45%
55%

Shear Strength

470 MPa68.2 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
270 MPa39.2 ksi

Hardness, Brinell

190 HB
160 HB

Hardness, Rockwell B

90 HRB
84 HRB

Hardness, Vickers

200 HV
170 HV

Same in both: Elastic (Young's) Modulus 186 GPa27 Msi · Shear Modulus 72 GPa10.4 Msi · Bulk Modulus 150 GPa21.8 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 8.73 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 19.2 W/m·K11.1 BTU/hr·ft·°F · Specific Heat Capacity 448 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.1 µm/m·K7.3 µin/in·°F · Latent Heat of Fusion 295 J/g127 BTU/lb · Max Service Temperature (continuous) 1,100°C2,012 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
2.4 % IACS

Electrical Resistivity

7.15×10⁻⁷ Ω·m28.1 µΩ·in
7.06×10⁻⁷ Ω·m27.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

34 / 100
31 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
23%

Weldability

70 / 100
75 / 100

Formability (cold)

75 / 100
78 / 100

Same in both: Castability 50 / 100 · Brazeability / Solderability 65 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 175 MJ/kg75,237 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 260 L/kg31.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleChromel

Chromel 1/4H vs Chromel-SR — frequently asked

Is Chromel 1/4H stronger than Chromel-SR?

Yes. Chromel 1/4H has a typical yield strength of 480 MPa (69.6 ksi) against 330 MPa (47.9 ksi) for Chromel-SR — about 45% more. Tensile strength is 760 MPa (110 ksi) vs 700 MPa (102 ksi).

Which condition does FabDigit quote by default, 1/4H or SR?

Annealed is the default Chromel condition in the FabDigit quote flow (neither 1/4H nor SR). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, Chromel 1/4H or Chromel-SR?

Chromel-SR. Its weldability rates very good (75/100) against very good (70/100) for Chromel 1/4H.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Chromel 1/4H and Chromel-SR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.