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Nickel Alloy Chromel 1/4H vs Chromel Annealed

Nickel Alloy · Chromel temper comparison

Chromel 1/4H and Chromel Annealed are two conditions of the same nickel alloy grade, Chromel: 1/4H (quarter hard) versus Annealed. The chemistry is identical, so every difference below comes from the condition. Chromel 1/4H is the stronger of the two: yield strength 480 MPa (69.6 ksi) against 275 MPa (39.9 ksi) for Chromel Annealed, about 75% more; tensile strength follows at 760 MPa (110 ksi) vs 655 MPa (95 ksi). In exchange, Chromel Annealed is the more ductile: elongation 35% versus 20% for Chromel 1/4H, and Chromel 1/4H is harder (190 HB vs 150 HB).

Chromel 1/4HChoose it when strength drives the design.

Chromel AnnealedChoose it when the part is bent, formed or impact-loaded.

Chromel 1/4H vs Chromel Annealed: properties

Chromel 1/4HChromel Annealed

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

760 MPa110 ksi
655 MPa95 ksi

Yield Strength (0.2% offset)

480 MPa69.6 ksi
275 MPa39.9 ksi

Elongation at Break

20%
35%

Reduction in Area

45%
60%

Shear Strength

470 MPa68.2 ksi
430 MPa62.4 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
260 MPa37.7 ksi

Hardness, Brinell

190 HB
150 HB

Hardness, Rockwell B

90 HRB
80 HRB

Hardness, Vickers

200 HV
160 HV

Same in both: Elastic (Young's) Modulus 186 GPa27 Msi · Shear Modulus 72 GPa10.4 Msi · Bulk Modulus 150 GPa21.8 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Same in both: Density 8.73 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,400°C2,552 °F · Liquidus Temperature 1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Same in both: Thermal Conductivity 19.2 W/m·K11.1 BTU/hr·ft·°F · Specific Heat Capacity 448 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 13.1 µm/m·K7.3 µin/in·°F · Latent Heat of Fusion 295 J/g127 BTU/lb · Max Service Temperature (continuous) 1,100°C2,012 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

2.4 % IACS
2.4 % IACS

Electrical Resistivity

7.15×10⁻⁷ Ω·m28.1 µΩ·in
7.06×10⁻⁷ Ω·m27.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.15 V · Corrosion Resistance 68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

34 / 100
28 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
22%

Weldability

70 / 100
75 / 100

Formability (cold)

75 / 100
90 / 100

Same in both: Castability 50 / 100 · Brazeability / Solderability 65 / 100 · Polishability 65 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 175 MJ/kg75,237 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 260 L/kg31.2 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleChromel

Chromel 1/4H vs Chromel Annealed — frequently asked

Is Chromel 1/4H stronger than Chromel Annealed?

Yes. Chromel 1/4H has a typical yield strength of 480 MPa (69.6 ksi) against 275 MPa (39.9 ksi) for Chromel Annealed — about 75% more. Tensile strength is 760 MPa (110 ksi) vs 655 MPa (95 ksi).

Which condition does FabDigit quote by default, 1/4H or Annealed?

Annealed is the default Chromel condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, Chromel 1/4H or Chromel Annealed?

Chromel 1/4H, by a small margin. Both rate poor for machinability — 34/100 against 28/100 for Chromel Annealed; for welding the order is Chromel Annealed first (very good, 75/100) then Chromel 1/4H (very good, 70/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Chromel 1/4H and Chromel Annealed side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.