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Nickel Alloy 2.4889 vs Alumel

Nickel Alloy · grade comparison

Nickel Alloy 2.4889 and Alumel are both nickel alloy grades. 2.4889 is the stronger of the two: yield strength 400 MPa (58 ksi) against 230 MPa (33.4 ksi) for Alumel, about 74% more; tensile strength follows at 760 MPa (110 ksi) vs 570 MPa (82.7 ksi). 2.4889 is harder — 170 HB against 135 HB for Alumel — which matters for wear surfaces and threads. 2.4889 is lighter (8.12 g/cm³ vs 8.6 g/cm³ for Alumel) and 2.4889 is stiffer (216 GPa vs 186 GPa).

2.4889Choose it when strength drives the design, or when surface hardness matters.

2.4889 vs Alumel: properties

2.4889Alumel

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

216 GPa31.3 Msi
186 GPa27 Msi

Shear Modulus

83 GPa12 Msi
72 GPa10.4 Msi

Bulk Modulus

180 GPa26.1 Msi
155 GPa22.5 Msi

Tensile Strength (Ultimate)

760 MPa110 ksi
570 MPa82.7 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
230 MPa33.4 ksi

Elongation at Break

30%
32%

Reduction in Area

60%
—

Shear Strength

500 MPa72.5 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
250 MPa36.3 ksi

Hardness, Brinell

170 HB
135 HB

Hardness, Rockwell B

87 HRB
75 HRB

Hardness, Vickers

180 HV
150 HV

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.12 g/cm³0.29 lb/in³
8.6 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,380°C2,516 °F
1,399°C2,550 °F

Liquidus Temperature

1,400°C2,552 °F
1,430°C2,606 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14 W/m·K8.1 BTU/hr·ft·°F
29.7 W/m·K17.2 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
523 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

13.5 µm/m·K7.5 µin/in·°F
12.9 µm/m·K7.2 µin/in·°F

Max Service Temperature (continuous)

1,250°C2,282 °F
1,100°C2,012 °F

Same in both: Latent Heat of Fusion 290 J/g125 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.5 % IACS
5.9 % IACS

Electrical Resistivity

1.18×10⁻⁶ Ω·m46.5 µΩ·in
2.94×10⁻⁷ Ω·m11.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.15 V
-0.25 V

Corrosion Resistance

68 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

18%
20%

Weldability

65 / 100
60 / 100

Formability (cold)

80 / 100
75 / 100

Castability

40 / 100
—

Polishability

65 / 100
60 / 100

Same in both: Brazeability / Solderability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

12 kg CO₂/kg
11.5 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
500 L/kg59.9 gal/lb

Typical Recycled Content

30%
15%

Same in both: Embodied Energy (primary production) 160 MJ/kg68,788 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

94 kN·m/kg
66 kN·m/kg

Specific Stiffness (E / density)

26.6 MN·m/kg
21.6 MN·m/kg

Modulus of Resilience

370 kJ/m³
142 kJ/m³

Thermal Diffusivity

3.7 mm²/s
6.6 mm²/s

Thermal Shock Resistance Index

4
7

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleAlumel2.4889

Manufacturing and finishing

Capability2.4889Alumel
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

2.4889 vs Alumel — frequently asked

Is 2.4889 stronger than Alumel?

Yes. 2.4889 has a typical yield strength of 400 MPa (58 ksi) against 230 MPa (33.4 ksi) for Alumel — about 74% more. Tensile strength is 760 MPa (110 ksi) vs 570 MPa (82.7 ksi).

Which is cheaper, 2.4889 or Alumel?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 2.4889 or Alumel?

Alumel, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for 2.4889; for welding the order is 2.4889 first (good, 65/100) then Alumel (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2.4889 and Alumel side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.