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Magnesium Alloy EV31A vs ZM4

Magnesium Alloy · grade comparison

Magnesium Alloy EV31A and ZM4 are both magnesium alloy grades. EV31A is the stronger of the two: yield strength 110 MPa (16 ksi) against 100 MPa (14.5 ksi) for ZM4, about 10% more; tensile strength follows at 195 MPa (28.3 ksi) vs 160 MPa (23.2 ksi). EV31A is the more ductile: elongation 4% versus 3% for ZM4. ZM4 runs hotter in service (175°C vs 150°C continuous) and ZM4 conducts electricity better (25 % IACS vs 9.5 % IACS). On the shop floor, EV31A welds better (very good vs good) and EV31A sits in a lower cost tier (standard, $$) than ZM4 (high, $$$$).

EV31AChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ZM4Choose it when the part sees heat.

EV31A vs ZM4: properties

EV31AZM4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

17 GPa2.5 Msi
16.5 GPa2.4 Msi

Bulk Modulus

38 GPa5.5 Msi
45 GPa6.5 Msi

Poisson's Ratio

0.28
0.35

Tensile Strength (Ultimate)

195 MPa28.3 ksi
160 MPa23.2 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
100 MPa14.5 ksi

Elongation at Break

4%
3%

Compressive Strength

115 MPa16.7 ksi
280 MPa40.6 ksi

Shear Strength

125 MPa18.1 ksi
120 MPa17.4 ksi

Fatigue Strength (Endurance Limit)

80 MPa11.6 ksi
75 MPa10.9 ksi

Fracture Toughness (K_IC)

14 MPa·√m12.7 ksi·√in
13 MPa·√m11.8 ksi·√in

Charpy V-Notch Impact (RT)

3 J2.2 ft·lbf
4 J3 ft·lbf

Hardness, Vickers

58 HV
57 HV

Reduction in Area

—
4%

Same in both: Elastic (Young's) Modulus 44 GPa6.4 Msi · Hardness, Brinell 55 HB

Physical

Density and transition temperatures.

Density

1.82 g/cm³0.07 lb/in³
1.83 g/cm³0.07 lb/in³

Melting Point (Solidus)

545°C1,013 °F
510°C950 °F

Same in both: Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

100 W/m·K57.8 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

26.7 µm/m·K14.8 µin/in·°F
26.5 µm/m·K14.7 µin/in·°F

Max Service Temperature (continuous)

150°C302 °F
175°C347 °F

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Specific Heat Capacity 1,000 J/kg·K0.24 BTU/lb·°F · Latent Heat of Fusion 370 J/g159 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

9.5 % IACS
25 % IACS

Electrical Resistivity

1.8×10⁻⁷ Ω·m7.09 µΩ·in
6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.55 V
-1.6 V

Corrosion Resistance

30 / 100
25 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
92 / 100

Machinability Rating (AISI 1212 = 100 %)

300%
400%

Weldability

72 / 100
60 / 100

Formability (cold)

10 / 100
15 / 100

Castability

85 / 100
78 / 100

Brazeability / Solderability

20 / 100
25 / 100

Same in both: Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

400 MJ/kg171,969 BTU/lb
320 MJ/kg137,575 BTU/lb

Embodied Carbon (primary production)

42 kg CO₂/kg
30 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
500 L/kg59.9 gal/lb

Same in both: Typical Recycled Content 15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

107 kN·m/kg
87 kN·m/kg

Specific Stiffness (E / density)

24.2 MN·m/kg
24 MN·m/kg

Modulus of Resilience

138 kJ/m³
114 kJ/m³

Thermal Diffusivity

54.9 mm²/s
60.1 mm²/s

Thermal Shock Resistance Index

17
15

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleEV31AZM4

Manufacturing and finishing

CapabilityEV31AZM4
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$ Standard$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
Chem Film (Alodine)Yes—
E-CoatingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
PaintingYes—
Powder CoatingYes—

EV31A vs ZM4 — frequently asked

Is EV31A stronger than ZM4?

Yes. EV31A has a typical yield strength of 110 MPa (16 ksi) against 100 MPa (14.5 ksi) for ZM4 — about 10% more. Tensile strength is 195 MPa (28.3 ksi) vs 160 MPa (23.2 ksi).

Which is cheaper, EV31A or ZM4?

EV31A is the lower-cost material: it sits in the standard tier ($$) while ZM4 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, EV31A or ZM4?

EV31A. Its weldability rates very good (72/100) against good (60/100) for ZM4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EV31A and ZM4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.