Magnesium Alloy AS41A vs AZ91D
Magnesium Alloy · grade comparison
Magnesium Alloy AS41A and AZ91D are both magnesium alloy grades. AZ91D is the stronger of the two: yield strength 160 MPa (23.2 ksi) against 140 MPa (20.3 ksi) for AS41A, about 14% more. In exchange, AS41A is the more ductile: elongation 6% versus 3% for AZ91D, and AS41A is harder (75 HB vs 63 HB). AS41A runs hotter in service (150°C vs 120°C continuous) and AS41A conducts electricity better (19 % IACS vs 12.2 % IACS).
AS41AChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.
AZ91DChoose it when strength drives the design.
AS41A vs AZ91D: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all magnesium alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 45 GPa6.5 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 45 GPa6.5 Msi · Poisson's Ratio 0.35 · Shear Strength 140 MPa20.3 ksi · Fracture Toughness (K_IC) 13 MPa·√m11.8 ksi·√in
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Specific Heat Capacity 1,020 J/kg·K0.24 BTU/lb·°F · Latent Heat of Fusion 373 J/g160 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Same in both: Brazeability / Solderability 20 / 100 · Polishability 55 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Energy (primary production) 320 MJ/kg137,575 BTU/lb · Embodied Water 500 L/kg59.9 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Strength (UTS / density) 127 kN·m/kg
Strength versus weight
Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | AS41A | AZ91D |
|---|---|---|
| CNC machining | — | Yes |
| Casting & forging | — | Yes |
| Default condition | — | As Cast |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 0.8 µm |
| Anodizing Type II | — | Yes |
| Chem Film (Alodine) | — | Yes |
| E-Coating | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
AS41A vs AZ91D — frequently asked
Is AZ91D stronger than AS41A?
Yes. AZ91D has a typical yield strength of 160 MPa (23.2 ksi) against 140 MPa (20.3 ksi) for AS41A — about 14% more. Tensile strength is 230 MPa (33.4 ksi) vs 225 MPa (32.6 ksi).
Which is cheaper, AS41A or AZ91D?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which welds better, AS41A or AZ91D?
AZ91D. Its weldability rates fair (40/100) against fair (35/100) for AS41A.
Ready to make it?
Upload a CAD file and FabDigit prices the part in AS41A and AZ91D side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.