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Copper Alloy C85900-M02 vs C85900-M04

Copper Alloy · C85900 temper comparison

C85900-M02 and C85900-M04 are two conditions of the same copper alloy grade, C85900: M02 (as centrifugally cast) versus M04 (as pressure die cast). The chemistry is identical, so every difference below comes from the condition. C85900-M04 is the stronger of the two: yield strength 195 MPa (28.3 ksi) against 125 MPa (18.1 ksi) for C85900-M02, about 56% more; tensile strength follows at 370 MPa (53.7 ksi) vs 310 MPa (45 ksi). In exchange, C85900-M02 is the more ductile: elongation 25% versus 15% for C85900-M04, and C85900-M04 is harder (85 HB vs 65 HB). On the shop floor, C85900-M02 welds better (30 vs 20 out of 100).

C85900-M02Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C85900-M04Choose it when strength drives the design.

C85900-M02 vs C85900-M04: properties

C85900-M02C85900-M04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

97 GPa14.1 Msi
100 GPa14.5 Msi

Tensile Strength (Ultimate)

310 MPa45 ksi
370 MPa53.7 ksi

Yield Strength (0.2% offset)

125 MPa18.1 ksi
195 MPa28.3 ksi

Elongation at Break

25%
15%

Shear Strength

215 MPa31.2 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

95 MPa13.8 ksi
115 MPa16.7 ksi

Charpy V-Notch Impact (RT)

28 J20.7 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

65 HB
85 HB

Hardness, Vickers

68 HV
90 HV

Same in both: Shear Modulus 37 GPa5.4 Msi · Bulk Modulus 101 GPa14.6 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.4 g/cm³0.3 lb/in³ · Melting Point (Solidus) 875°C1,607 °F · Liquidus Temperature 930°C1,706 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

85 W/m·K49.1 BTU/hr·ft·°F
83 W/m·K48 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21 µm/m·K11.7 µin/in·°F · Latent Heat of Fusion 165 J/g70.9 BTU/lb · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

26 % IACS
25 % IACS

Electrical Resistivity

6.6×10⁻⁸ Ω·m2.6 µΩ·in
6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

46 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
75 / 100

Machinability Rating (AISI 1212 = 100 %)

80%
75%

Weldability

30 / 100
20 / 100

Formability (cold)

10 / 100
8 / 100

Same in both: Castability 85 / 100 · Brazeability / Solderability 85 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 45 MJ/kg19,347 BTU/lb · Embodied Carbon (primary production) 3.2 kg CO₂/kg · Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 90%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC85900

C85900-M02 vs C85900-M04 — frequently asked

Is C85900-M04 stronger than C85900-M02?

Yes. C85900-M04 has a typical yield strength of 195 MPa (28.3 ksi) against 125 MPa (18.1 ksi) for C85900-M02 — about 56% more. Tensile strength is 370 MPa (53.7 ksi) vs 310 MPa (45 ksi).

Which condition does FabDigit quote by default, M02 or M04?

M01 is the default C85900 condition in the FabDigit quote flow (neither M02 nor M04). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C85900-M02 or C85900-M04?

C85900-M02, by a small margin. Both rate very good for machinability — 80/100 against 75/100 for C85900-M04; for welding the order is C85900-M02 first (poor, 30/100) then C85900-M04 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C85900-M02 and C85900-M04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.