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Copper Alloy C68400-H02 vs C68400-H04

Copper Alloy · C68400 temper comparison

C68400-H02 and C68400-H04 are two conditions of the same copper alloy grade, C68400: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. C68400-H04 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 340 MPa (49.3 ksi) for C68400-H02, about 32% more; tensile strength follows at 650 MPa (94.3 ksi) vs 570 MPa (82.7 ksi). In exchange, C68400-H02 is the more ductile: elongation 20% versus 12% for C68400-H04, and C68400-H04 is harder (180 HB vs 150 HB). C68400-H02 runs hotter in service (200°C vs 175°C continuous).

C68400-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C68400-H04Choose it when strength drives the design.

C68400-H02 vs C68400-H04: properties

C68400-H02C68400-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

570 MPa82.7 ksi
650 MPa94.3 ksi

Yield Strength (0.2% offset)

340 MPa49.3 ksi
450 MPa65.3 ksi

Elongation at Break

20%
12%

Reduction in Area

32%
20%

Shear Strength

340 MPa49.3 ksi
390 MPa56.6 ksi

Fatigue Strength (Endurance Limit)

175 MPa25.4 ksi
195 MPa28.3 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

150 HB
180 HB

Hardness, Rockwell B

80 HRB
88 HRB

Hardness, Vickers

158 HV
190 HV

Same in both: Elastic (Young's) Modulus 103 GPa14.9 Msi · Shear Modulus 39 GPa5.7 Msi · Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.35 g/cm³0.3 lb/in³ · Melting Point (Solidus) 865°C1,589 °F · Liquidus Temperature 890°C1,634 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
44 W/m·K25.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
175°C347 °F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 20.5 µm/m·K11.4 µin/in·°F · Latent Heat of Fusion 190 J/g81.7 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

14.5 % IACS
14 % IACS

Electrical Resistivity

1.19×10⁻⁷ Ω·m4.69 µΩ·in
1.23×10⁻⁷ Ω·m4.84 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.27 V · Corrosion Resistance 62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
38 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
35%

Weldability

45 / 100
40 / 100

Formability (cold)

45 / 100
25 / 100

Same in both: Castability 70 / 100 · Brazeability / Solderability 70 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 50 MJ/kg21,496 BTU/lb · Embodied Carbon (primary production) 3.4 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 50%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC68400

C68400-H02 vs C68400-H04 — frequently asked

Is C68400-H04 stronger than C68400-H02?

Yes. C68400-H04 has a typical yield strength of 450 MPa (65.3 ksi) against 340 MPa (49.3 ksi) for C68400-H02 — about 32% more. Tensile strength is 650 MPa (94.3 ksi) vs 570 MPa (82.7 ksi).

Which condition does FabDigit quote by default, H02 or H04?

H02 is the default C68400 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, C68400-H02 or C68400-H04?

C68400-H02. Its weldability rates fair (45/100) against fair (40/100) for C68400-H04.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C68400-H02 and C68400-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.