Copper Alloy C52100 vs C65400
Copper Alloy · grade comparison
Copper Alloy C52100 and C65400 are both copper alloy grades. C65400 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 585 MPa (84.8 ksi) for C52100, about 6% more. In exchange, C52100 is the more ductile: elongation 10% versus 5% for C65400, and C65400 is harder (190 HB vs 170 HB). C65400 is lighter (8.53 g/cm³ vs 8.8 g/cm³ for C52100) and C65400 is stiffer (117 GPa vs 110 GPa). On the shop floor, C65400 welds better (very good vs fair) and C65400 sits in a lower cost tier (high, $$$$) than C52100 (specialty, $$$$$).
C52100Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
C65400Choose it when strength drives the design, or when weight is the constraint.
C52100 vs C65400: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Yield Strength (0.2% offset)
Elongation at Break
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Same in both: Poisson's Ratio 0.34 · Tensile Strength (Ultimate) 660 MPa95.7 ksi · Shear Strength 400 MPa58 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Latent Heat of Fusion
Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 18.4 µm/m·K10.2 µin/in·°F · Min Service Temperature -200°C-328 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C52100 | C65400 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$$$$ Specialty | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| Chrome Plating | Yes | — |
| Electropolishing | Yes | — |
| Nickel Plating | Yes | — |
| Painting | Yes | — |
| Tin Plating | Yes | — |
They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.
C52100 vs C65400 — frequently asked
Is C65400 stronger than C52100?
Yes. C65400 has a typical yield strength of 620 MPa (89.9 ksi) against 585 MPa (84.8 ksi) for C52100 — about 6% more. Tensile strength is 660 MPa (95.7 ksi) vs 660 MPa (95.7 ksi).
Which is cheaper, C52100 or C65400?
C65400 is the lower-cost material: it sits in the high tier ($$$$) while C52100 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, C52100 or C65400?
C65400. Its weldability rates very good (80/100) against fair (40/100) for C52100.
Ready to make it?
Upload a CAD file and FabDigit prices the part in C52100 and C65400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.