Copper Alloy C52100 vs C63800
Copper Alloy · grade comparison
Copper Alloy C52100 and C63800 are both copper alloy grades. C63800 is the stronger of the two: yield strength 855 MPa (124 ksi) against 585 MPa (84.8 ksi) for C52100, about 46% more; tensile strength follows at 895 MPa (130 ksi) vs 660 MPa (95.7 ksi). In exchange, C52100 is the more ductile: elongation 10% versus 4% for C63800, and C63800 is harder (255 HB vs 170 HB). C63800 is lighter (7.69 g/cm³ vs 8.8 g/cm³ for C52100) and C63800 is stiffer (124 GPa vs 110 GPa). On the shop floor, C63800 sits in a lower cost tier (high, $$$$) than C52100 (specialty, $$$$$).
C52100Choose it when the part is bent, formed or impact-loaded.
C63800Choose it when strength drives the design, or when weight is the constraint.
C52100 vs C63800: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Hardness, Rockwell C
Same in both: Bulk Modulus 115 GPa16.7 Msi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Same in both: Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Castability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C52100 | C63800 |
|---|---|---|
| CNC machining | Yes | — |
| Sheet metal | Yes | — |
| Default condition | — | — |
| Relative cost | $$$$$ Specialty | $$$$ High |
| Min. machined wall | 0.8 mm | — |
| Best machined surface | Ra 1.6 µm | — |
| Chrome Plating | Yes | — |
| Electropolishing | Yes | — |
| Nickel Plating | Yes | — |
| Painting | Yes | — |
| Tin Plating | Yes | — |
They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.
C52100 vs C63800 — frequently asked
Is C63800 stronger than C52100?
Yes. C63800 has a typical yield strength of 855 MPa (124 ksi) against 585 MPa (84.8 ksi) for C52100 — about 46% more. Tensile strength is 895 MPa (130 ksi) vs 660 MPa (95.7 ksi).
Which is cheaper, C52100 or C63800?
C63800 is the lower-cost material: it sits in the high tier ($$$$) while C52100 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which welds better, C52100 or C63800?
C63800. Its weldability rates fair (45/100) against fair (40/100) for C52100.
Ready to make it?
Upload a CAD file and FabDigit prices the part in C52100 and C63800 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.