Copper Alloy C52100 vs C54400
Copper Alloy · grade comparison
Copper Alloy C52100 and C54400 are both copper alloy grades. C52100 is the stronger of the two: yield strength 585 MPa (84.8 ksi) against 393 MPa (57 ksi) for C54400, about 49% more; tensile strength follows at 660 MPa (95.7 ksi) vs 470 MPa (68.2 ksi). In exchange, C54400 is the more ductile: elongation 20% versus 10% for C52100, and C52100 is harder (170 HB vs 150 HB). C52100 is stiffer (110 GPa vs 103 GPa) and C54400 conducts heat better (87 W/m·K vs 62 W/m·K). On the shop floor, C54400 machines more easily (very good vs poor) and C52100 welds better (fair vs poor).
C52100Choose it when strength drives the design, or when it will be welded.
C54400Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
C52100 vs C54400: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Same in both: Liquidus Temperature 1,000°C1,832 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C52100 | C54400 |
|---|---|---|
| Default condition | — | H04 |
| Relative cost | $$$$$ Specialty | $$$$$ Specialty |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 9 finishes: Chrome Plating, Copper Plating, Electroless Nickel (EN), Electropolishing, Gold Plating, Nickel Plating, Painting, Silver Plating, Tin Plating.
C52100 vs C54400 — frequently asked
Is C52100 stronger than C54400?
Yes. C52100 has a typical yield strength of 585 MPa (84.8 ksi) against 393 MPa (57 ksi) for C54400 — about 49% more. Tensile strength is 660 MPa (95.7 ksi) vs 470 MPa (68.2 ksi).
Which is cheaper, C52100 or C54400?
Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, C52100 or C54400?
C54400. Its machinability rates very good (80/100) against poor (30/100) for C52100; for welding the order is C52100 first (fair, 40/100) then C54400 (poor, 20/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in C52100 and C54400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.