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Copper Alloy C52100 vs C52400

Copper Alloy · grade comparison

Copper Alloy C52100 and C52400 are both copper alloy grades, both spring cu alloy. Both yield at about 585 MPa — strength does not separate them. C52400 is the more ductile: elongation 15% versus 10% for C52100, and C52400 is harder (180 HB vs 170 HB). C52100 conducts heat better (62 W/m·K vs 50 W/m·K).

C52400Choose it when the part is bent, formed or impact-loaded.

C52100 vs C52400: properties

C52100C52400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

660 MPa95.7 ksi
690 MPa100 ksi

Elongation at Break

10%
15%

Shear Strength

400 MPa58 ksi
450 MPa65.3 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
250 MPa36.3 ksi

Hardness, Brinell

170 HB
180 HB

Hardness, Rockwell B

87 HRB
89 HRB

Same in both: Elastic (Young's) Modulus 110 GPa16 Msi · Shear Modulus 41 GPa5.9 Msi · Bulk Modulus 115 GPa16.7 Msi · Poisson's Ratio 0.34 · Yield Strength (0.2% offset) 585 MPa84.8 ksi · Hardness, Vickers 190 HV

Physical

Density and transition temperatures.

Density

8.8 g/cm³0.32 lb/in³
8.78 g/cm³0.32 lb/in³

Melting Point (Solidus)

854°C1,569 °F
843°C1,549 °F

Same in both: Liquidus Temperature 1,000°C1,832 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

62 W/m·K35.8 BTU/hr·ft·°F
50 W/m·K28.9 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Latent Heat of Fusion

—
200 J/g86 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 18.4 µm/m·K10.2 µin/in·°F · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

13 % IACS
11 % IACS

Electrical Resistivity

1.33×10⁻⁷ Ω·m5.24 µΩ·in
1.57×10⁻⁷ Ω·m6.18 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

68 / 100
72 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.28 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
22 / 100

Weldability

40 / 100
35 / 100

Formability (cold)

50 / 100
45 / 100

Polishability

75 / 100
78 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Brazeability / Solderability 88 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

4.6 kg CO₂/kg
5.5 kg CO₂/kg

Embodied Water

350 L/kg41.9 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

40%
35%

Same in both: Embodied Energy (primary production) 72 MJ/kg30,954 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

75 kN·m/kg
79 kN·m/kg

Thermal Diffusivity

18.7 mm²/s
15 mm²/s

Thermal Shock Resistance Index

20
17

Same in both: Specific Stiffness (E / density) 12.5 MN·m/kg · Modulus of Resilience 1,556 kJ/m³

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC52100C52400

Manufacturing and finishing

CapabilityC52100C52400
Default condition——
Relative cost$$$$$ Specialty$$$$$ Specialty
Min. machined wall0.8 mm0.8 mm
Best machined surfaceRa 1.6 µmRa 1.6 µm

Both are offered for CNC machining and Sheet metal. Both take the same 9 finishes: Chrome Plating, Copper Plating, Electroless Nickel (EN), Electropolishing, Gold Plating, Nickel Plating, Painting, Silver Plating, Tin Plating.

C52100 vs C52400 — frequently asked

What is the difference between C52100 and C52400?

Copper Alloy C52100 and C52400 are both copper alloy grades, both spring cu alloy. Both yield at about 585 MPa — strength does not separate them. C52400 is the more ductile: elongation 15% versus 10% for C52100, and C52400 is harder (180 HB vs 170 HB).

Which is cheaper, C52100 or C52400?

Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C52100 or C52400?

C52100, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for C52400; for welding the order is C52100 first (fair, 40/100) then C52400 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C52100 and C52400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.