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Copper Alloy C51100 vs C52100

Copper Alloy · grade comparison

Copper Alloy C51100 and C52100 are both copper alloy grades. C52100 is the stronger of the two: yield strength 585 MPa (84.8 ksi) against 435 MPa (63.1 ksi) for C51100, about 34% more; tensile strength follows at 660 MPa (95.7 ksi) vs 470 MPa (68.2 ksi). C52100 is the more ductile: elongation 10% versus 6% for C51100, and C52100 is harder (170 HB vs 150 HB). C52100 runs hotter in service (200°C vs 150°C continuous) and C51100 conducts heat better (84 W/m·K vs 62 W/m·K). On the shop floor, C51100 welds better (good vs fair) and C51100 sits in a lower cost tier (high, $$$$) than C52100 (specialty, $$$$$).

C51100Choose it when it will be welded, or when cost is the deciding factor.

C52100Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

C51100 vs C52100: properties

C51100C52100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

470 MPa68.2 ksi
660 MPa95.7 ksi

Yield Strength (0.2% offset)

435 MPa63.1 ksi
585 MPa84.8 ksi

Elongation at Break

6%
10%

Shear Strength

290 MPa42.1 ksi
400 MPa58 ksi

Fatigue Strength (Endurance Limit)

195 MPa28.3 ksi
230 MPa33.4 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
—

Hardness, Brinell

150 HB
170 HB

Hardness, Rockwell B

82 HRB
87 HRB

Hardness, Vickers

160 HV
190 HV

Same in both: Elastic (Young's) Modulus 110 GPa16 Msi · Shear Modulus 41 GPa5.9 Msi · Bulk Modulus 115 GPa16.7 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Density

8.86 g/cm³0.32 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,060°C1,940 °F
854°C1,569 °F

Liquidus Temperature

1,080°C1,976 °F
1,000°C1,832 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

84 W/m·K48.5 BTU/hr·ft·°F
62 W/m·K35.8 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17.8 µm/m·K9.9 µin/in·°F
18.4 µm/m·K10.2 µin/in·°F

Latent Heat of Fusion

205 J/g88.1 BTU/lb
—

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

20 % IACS
13 % IACS

Electrical Resistivity

8.6×10⁻⁸ Ω·m3.39 µΩ·in
1.33×10⁻⁷ Ω·m5.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.28 V

Corrosion Resistance

70 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
30 / 100

Weldability

55 / 100
40 / 100

Formability (cold)

60 / 100
50 / 100

Brazeability / Solderability

90 / 100
88 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20% · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60 MJ/kg25,795 BTU/lb
72 MJ/kg30,954 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
4.6 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
350 L/kg41.9 gal/lb

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

53 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

12.4 MN·m/kg
12.5 MN·m/kg

Modulus of Resilience

860 kJ/m³
1,556 kJ/m³

Thermal Diffusivity

25.1 mm²/s
18.7 mm²/s

Same in both: Thermal Shock Resistance Index 20

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC52100C51100

Manufacturing and finishing

CapabilityC51100C52100
CNC machining—Yes
Sheet metal—Yes
Default condition——
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C51100 vs C52100 — frequently asked

Is C52100 stronger than C51100?

Yes. C52100 has a typical yield strength of 585 MPa (84.8 ksi) against 435 MPa (63.1 ksi) for C51100 — about 34% more. Tensile strength is 660 MPa (95.7 ksi) vs 470 MPa (68.2 ksi).

Which is cheaper, C51100 or C52100?

C51100 is the lower-cost material: it sits in the high tier ($$$$) while C52100 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C51100 or C52100?

C52100, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for C51100; for welding the order is C51100 first (good, 55/100) then C52100 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C51100 and C52100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.