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Copper Alloy C51100-H02 vs C51100-H04

Copper Alloy · C51100 temper comparison

C51100-H02 and C51100-H04 are two conditions of the same copper alloy grade, C51100: H02 (half hard) versus H04 (full hard). The chemistry is identical, so every difference below comes from the condition. C51100-H04 is the stronger of the two: yield strength 435 MPa (63.1 ksi) against 350 MPa (50.8 ksi) for C51100-H02, about 24% more; tensile strength follows at 470 MPa (68.2 ksi) vs 415 MPa (60.2 ksi). In exchange, C51100-H02 is the more ductile: elongation 12% versus 6% for C51100-H04, and C51100-H04 is harder (150 HB vs 125 HB). C51100-H02 runs hotter in service (175°C vs 150°C continuous).

C51100-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C51100-H04Choose it when strength drives the design.

C51100-H02 vs C51100-H04: properties

C51100-H02C51100-H04

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

415 MPa60.2 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

350 MPa50.8 ksi
435 MPa63.1 ksi

Elongation at Break

12%
6%

Shear Strength

270 MPa39.2 ksi
290 MPa42.1 ksi

Fatigue Strength (Endurance Limit)

175 MPa25.4 ksi
195 MPa28.3 ksi

Hardness, Brinell

125 HB
150 HB

Hardness, Rockwell B

72 HRB
82 HRB

Same in both: Elastic (Young's) Modulus 110 GPa16 Msi · Shear Modulus 41 GPa5.9 Msi · Bulk Modulus 115 GPa16.7 Msi · Poisson's Ratio 0.34 · Charpy V-Notch Impact (RT) 30 J22.1 ft·lbf · Hardness, Vickers 160 HV

Physical

Density and transition temperatures.

Same in both: Density 8.86 g/cm³0.32 lb/in³ · Melting Point (Solidus) 1,060°C1,940 °F · Liquidus Temperature 1,080°C1,976 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

175°C347 °F
150°C302 °F

Same in both: Thermal Conductivity 84 W/m·K48.5 BTU/hr·ft·°F · Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.8 µm/m·K9.9 µin/in·°F · Latent Heat of Fusion 205 J/g88.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 20 % IACS · Electrical Resistivity 8.6×10⁻⁸ Ω·m3.39 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V · Corrosion Resistance 70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

72 / 100
60 / 100

Same in both: Machinability 22 / 100 · Machinability Rating (AISI 1212 = 100 %) 20% · Weldability 55 / 100 · Brazeability / Solderability 90 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 60 MJ/kg25,795 BTU/lb · Embodied Carbon (primary production) 4 kg CO₂/kg · Embodied Water 320 L/kg38.3 gal/lb · Typical Recycled Content 35%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC51100

C51100-H02 vs C51100-H04 — frequently asked

Is C51100-H04 stronger than C51100-H02?

Yes. C51100-H04 has a typical yield strength of 435 MPa (63.1 ksi) against 350 MPa (50.8 ksi) for C51100-H02 — about 24% more. Tensile strength is 470 MPa (68.2 ksi) vs 415 MPa (60.2 ksi).

Which condition does FabDigit quote by default, H02 or H04?

H04 is the default C51100 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose C51100-H02 over C51100-H04?

Pick C51100-H02 when the part is bent, formed or impact-loaded, or when the part sees heat. Pick C51100-H04 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C51100-H02 and C51100-H04 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.