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Copper Alloy C46400-H04 vs C46400-O60

Copper Alloy · C46400 temper comparison

C46400-H04 and C46400-O60 are two conditions of the same copper alloy grade, C46400: H04 (full hard) versus O60 (soft annealed). The chemistry is identical, so every difference below comes from the condition. C46400-H04 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 150 MPa (21.8 ksi) for C46400-O60, about 153% more; tensile strength follows at 550 MPa (79.8 ksi) vs 370 MPa (53.7 ksi). In exchange, C46400-O60 is the more ductile: elongation 50% versus 17% for C46400-H04, and C46400-H04 is harder (150 HB vs 78 HB). C46400-O60 runs hotter in service (200°C vs 150°C continuous). On the shop floor, C46400-O60 machines more easily (50 vs 38 out of 100).

C46400-H04Choose it when strength drives the design.

C46400-O60Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C46400-H04 vs C46400-O60: properties

C46400-H04C46400-O60

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

111 GPa16.1 Msi
105 GPa15.2 Msi

Tensile Strength (Ultimate)

550 MPa79.8 ksi
370 MPa53.7 ksi

Yield Strength (0.2% offset)

380 MPa55.1 ksi
150 MPa21.8 ksi

Elongation at Break

17%
50%

Reduction in Area

35%
58%

Shear Strength

350 MPa50.8 ksi
265 MPa38.4 ksi

Fatigue Strength (Endurance Limit)

165 MPa23.9 ksi
135 MPa19.6 ksi

Charpy V-Notch Impact (RT)

18 J13.3 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

150 HB
78 HB

Hardness, Rockwell B

75 HRB
50 HRB

Hardness, Vickers

158 HV
100 HV

Same in both: Elastic (Young's) Modulus 100 GPa14.5 Msi · Shear Modulus 37 GPa5.4 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.41 g/cm³0.3 lb/in³ · Melting Point (Solidus) 885°C1,625 °F · Liquidus Temperature 900°C1,652 °F

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

168 J/g72.2 BTU/lb
175 J/g75.2 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
200°C392 °F

Same in both: Thermal Conductivity 116 W/m·K67 BTU/hr·ft·°F · Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.2 µm/m·K11.8 µin/in·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

25 % IACS
26 % IACS

Electrical Resistivity

6.9×10⁻⁸ Ω·m2.72 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

58 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.3 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

38 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
80%

Weldability

40 / 100
45 / 100

Formability (cold)

20 / 100
78 / 100

Brazeability / Solderability

90 / 100
85 / 100

Same in both: Castability 45 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

60 MJ/kg25,795 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

3.8 kg CO₂/kg
3.6 kg CO₂/kg

Typical Recycled Content

50%
40%

Same in both: Embodied Water 300 L/kg35.9 gal/lb

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC46400

C46400-H04 vs C46400-O60 — frequently asked

Is C46400-H04 stronger than C46400-O60?

Yes. C46400-H04 has a typical yield strength of 380 MPa (55.1 ksi) against 150 MPa (21.8 ksi) for C46400-O60 — about 153% more. Tensile strength is 550 MPa (79.8 ksi) vs 370 MPa (53.7 ksi).

Which condition does FabDigit quote by default, H04 or O60?

O is the default C46400 condition in the FabDigit quote flow (neither H04 nor O60). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C46400-H04 or C46400-O60?

C46400-O60, by a small margin. Both rate fair for machinability — 50/100 against 38/100 for C46400-H04; for welding the order is C46400-O60 first (fair, 45/100) then C46400-H04 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C46400-H04 and C46400-O60 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.