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Copper Alloy C44400-H01 vs C44400-O61

Copper Alloy · C44400 temper comparison

C44400-H01 and C44400-O61 are two conditions of the same copper alloy grade, C44400: H01 (quarter hard) versus O61 (annealed). The chemistry is identical, so every difference below comes from the condition. C44400-H01 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 140 MPa (20.3 ksi) for C44400-O61, about 96% more; tensile strength follows at 415 MPa (60.2 ksi) vs 355 MPa (51.5 ksi). In exchange, C44400-O61 is the more ductile: elongation 65% versus 40% for C44400-H01, and C44400-H01 is harder (95 HB vs 65 HB).

C44400-H01Choose it when strength drives the design.

C44400-O61Choose it when the part is bent, formed or impact-loaded.

C44400-H01 vs C44400-O61: properties

C44400-H01C44400-O61

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

415 MPa60.2 ksi
355 MPa51.5 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
140 MPa20.3 ksi

Elongation at Break

40%
65%

Reduction in Area

55%
65%

Shear Strength

275 MPa39.9 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

145 MPa21 ksi
138 MPa20 ksi

Charpy V-Notch Impact (RT)

60 J44.3 ft·lbf
90 J66.4 ft·lbf

Hardness, Brinell

95 HB
65 HB

Hardness, Rockwell B

58 HRB
30 HRB

Hardness, Vickers

100 HV
70 HV

Same in both: Elastic (Young's) Modulus 110 GPa16 Msi · Shear Modulus 41 GPa5.9 Msi · Bulk Modulus 112 GPa16.2 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.53 g/cm³0.31 lb/in³ · Melting Point (Solidus) 900°C1,652 °F · Liquidus Temperature 935°C1,715 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

110 W/m·K63.6 BTU/hr·ft·°F
111 W/m·K64.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

190°C374 °F
200°C392 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 20.2 µm/m·K11.2 µin/in·°F · Latent Heat of Fusion 170 J/g73.1 BTU/lb · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 25 % IACS · Electrical Resistivity 6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

64 / 100
65 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.28 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

43 / 100
45 / 100

Formability (cold)

60 / 100
90 / 100

Same in both: Machinability 32 / 100 · Machinability Rating (AISI 1212 = 100 %) 30% · Brazeability / Solderability 90 / 100 · Polishability 75 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 62 MJ/kg26,655 BTU/lb · Embodied Carbon (primary production) 4 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC44400

C44400-H01 vs C44400-O61 — frequently asked

Is C44400-H01 stronger than C44400-O61?

Yes. C44400-H01 has a typical yield strength of 275 MPa (39.9 ksi) against 140 MPa (20.3 ksi) for C44400-O61 — about 96% more. Tensile strength is 415 MPa (60.2 ksi) vs 355 MPa (51.5 ksi).

Which condition does FabDigit quote by default, H01 or O61?

O61 is the default C44400 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose C44400-H01 over C44400-O61?

Pick C44400-H01 when strength drives the design. Pick C44400-O61 when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C44400-H01 and C44400-O61 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.