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Copper Alloy C28500-H04 vs C28500-O60

Copper Alloy · C28500 temper comparison

C28500-H04 and C28500-O60 are two conditions of the same copper alloy grade, C28500: H04 (full hard) versus O60 (soft annealed). The chemistry is identical, so every difference below comes from the condition. C28500-H04 is the stronger of the two: yield strength 410 MPa (59.5 ksi) against 115 MPa (16.7 ksi) for C28500-O60, about 3.6 times as much; tensile strength follows at 540 MPa (78.3 ksi) vs 355 MPa (51.5 ksi). In exchange, C28500-O60 is the more ductile: elongation 52% versus 10% for C28500-H04, and C28500-H04 is harder (150 HB vs 58 HB). C28500-O60 runs hotter in service (200°C vs 120°C continuous). On the shop floor, C28500-H04 machines more easily (good vs fair).

C28500-H04Choose it when strength drives the design, or when the part is machined in volume.

C28500-O60Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C28500-H04 vs C28500-O60: properties

C28500-H04C28500-O60

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

540 MPa78.3 ksi
355 MPa51.5 ksi

Yield Strength (0.2% offset)

410 MPa59.5 ksi
115 MPa16.7 ksi

Elongation at Break

10%
52%

Reduction in Area

30%
58%

Shear Strength

330 MPa47.9 ksi
250 MPa36.3 ksi

Fatigue Strength (Endurance Limit)

165 MPa23.9 ksi
115 MPa16.7 ksi

Charpy V-Notch Impact (RT)

18 J13.3 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

150 HB
58 HB

Hardness, Rockwell B

82 HRB
25 HRB

Hardness, Vickers

158 HV
61 HV

Same in both: Elastic (Young's) Modulus 105 GPa15.2 Msi · Shear Modulus 39 GPa5.7 Msi · Bulk Modulus 111 GPa16.1 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Same in both: Density 8.39 g/cm³0.3 lb/in³ · Melting Point (Solidus) 899°C1,650 °F · Liquidus Temperature 904°C1,659 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

118 W/m·K68.2 BTU/hr·ft·°F
123 W/m·K71.1 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
200°C392 °F

Same in both: Specific Heat Capacity 375 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 20.8 µm/m·K11.6 µin/in·°F · Latent Heat of Fusion 170 J/g73.1 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

26 % IACS
28 % IACS

Electrical Resistivity

6.6×10⁻⁸ Ω·m2.6 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

40 / 100
46 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.27 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

55 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
35%

Weldability

38 / 100
45 / 100

Formability (cold)

12 / 100
45 / 100

Same in both: Castability 60 / 100 · Brazeability / Solderability 80 / 100 · Polishability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Carbon (primary production) 3.3 kg CO₂/kg · Embodied Water 250 L/kg30 gal/lb · Typical Recycled Content 50%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC28500

C28500-H04 vs C28500-O60 — frequently asked

Is C28500-H04 stronger than C28500-O60?

Yes. C28500-H04 has a typical yield strength of 410 MPa (59.5 ksi) against 115 MPa (16.7 ksi) for C28500-O60 — about 3.6 times as much. Tensile strength is 540 MPa (78.3 ksi) vs 355 MPa (51.5 ksi).

Which condition does FabDigit quote by default, H04 or O60?

M30 is the default C28500 condition in the FabDigit quote flow (neither H04 nor O60). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C28500-H04 or C28500-O60?

C28500-H04. Its machinability rates good (55/100) against fair (40/100) for C28500-O60; for welding the order is C28500-O60 first (fair, 45/100) then C28500-H04 (fair, 38/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C28500-H04 and C28500-O60 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.