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FR-5 vs G-9

Composite · grade comparison

FR-5 and G-9 are both composite grades. FR-5 is the stronger of the two: tensile strength 340 MPa (49.3 ksi) against 240 MPa (34.8 ksi) for G-9, about 42% more. FR-5 is lighter (1.85 g/cm³ vs 1.95 g/cm³ for G-9) and FR-5 is stiffer (22 GPa vs 19 GPa). On the shop floor, FR-5 machines more easily (fair vs poor) and FR-5 sits in a lower cost tier (premium, $$$) than G-9 (high, $$$$).

FR-5Choose it when strength drives the design, or when weight is the constraint.

FR-5 vs G-9: properties

FR-5G-9

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

22 GPa3.2 Msi
19 GPa2.8 Msi

Shear Modulus

5.5 GPa0.8 Msi
—

Tensile Strength (Ultimate)

340 MPa49.3 ksi
240 MPa34.8 ksi

Compressive Strength

450 MPa65.3 ksi
345 MPa50 ksi

Compressive Modulus

20 GPa2.9 Msi
15 GPa2.2 Msi

Flexural Strength

480 MPa69.6 ksi
310 MPa45 ksi

Flexural Modulus

21 GPa3 Msi
18 GPa2.6 Msi

Shear Strength

140 MPa20.3 ksi
120 MPa17.4 ksi

Izod Impact, Notched

420 J/m7.9 ft·lbf/in
400 J/m7.5 ft·lbf/in

Hardness, Rockwell M

110 HRM
115 HRM

Same in both: Poisson's Ratio 0.16

Physical

Density and transition temperatures.

Density

1.85 g/cm³0.07 lb/in³
1.95 g/cm³0.07 lb/in³

Glass Transition (Tg)

170°C338 °F
—

Water Absorption (24 h)

0.15%
0.8%

Water Absorption (Saturation)

0.4%
1.8%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.32 W/m·K0.18 BTU/hr·ft·°F

Limiting Oxygen Index

32%
42%

Same in both: Specific Heat Capacity 1,100 J/kg·K0.26 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 14 µm/m·K7.8 µin/in·°F · Max Service Temperature (continuous) 155°C311 °F · Min Service Temperature -60°C-76 °F · Max Service Temperature (short-term) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in

Dielectric Strength

20 kV/mm508 V/mil
12 kV/mm305 V/mil

Dielectric Constant (1 MHz)

4.8
6.5

Dissipation Factor (1 MHz)

0.022
0.03

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹³ Ω·cm

Surface Resistivity

1×10¹³ Ω
1×10¹² Ω

Comparative Tracking Index (CTI)

200 V
600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
70 / 100

UV / Weathering Resistance

40 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
30 / 100

Polishability

25 / 100
20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

110 MJ/kg47,292 BTU/lb
100 MJ/kg42,992 BTU/lb

Embodied Carbon (primary production)

6.5 kg CO₂/kg
6 kg CO₂/kg

Same in both: Embodied Water 200 L/kg24 gal/lb · Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

184 kN·m/kg
123 kN·m/kg

Specific Stiffness (E / density)

11.9 MN·m/kg
9.7 MN·m/kg

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityFR-5G-9
Default condition——
Relative cost$$$ Premium$$$$ High
Min. machined wall——
Best machined surface——

FR-5 vs G-9 — frequently asked

Is FR-5 stronger than G-9?

Yes. FR-5 has a typical tensile strength of 340 MPa (49.3 ksi) against 240 MPa (34.8 ksi) for G-9 — about 42% more.

Which is cheaper, FR-5 or G-9?

FR-5 is the lower-cost material: it sits in the premium tier ($$$) while G-9 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, FR-5 or G-9?

FR-5. Its machinability rates fair (45/100) against poor (30/100) for G-9.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-5 and G-9 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.