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A359/SiC/20p vs P100Gr/6061Al

Composite · grade comparison

A359/SiC/20p and P100Gr/6061Al are both composite grades. P100Gr/6061Al is the stronger of the two: tensile strength 620 MPa (89.9 ksi) against 340 MPa (49.3 ksi) for A359/SiC/20p, about 82% more. In exchange, A359/SiC/20p is the more ductile: elongation 0.5% versus 0.3% for P100Gr/6061Al. P100Gr/6061Al is lighter (2.5 g/cm³ vs 2.77 g/cm³ for A359/SiC/20p) and P100Gr/6061Al is stiffer (320 GPa vs 98.6 GPa).

A359/SiC/20pChoose it when the part is bent, formed or impact-loaded.

P100Gr/6061AlChoose it when strength drives the design, or when weight is the constraint.

A359/SiC/20p vs P100Gr/6061Al: properties

A359/SiC/20pP100Gr/6061Al

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

98.6 GPa14.3 Msi
320 GPa46.4 Msi

Shear Modulus

38 GPa5.5 Msi
30 GPa4.4 Msi

Bulk Modulus

82 GPa11.9 Msi
—

Poisson's Ratio

0.32
0.3

Tensile Strength (Ultimate)

340 MPa49.3 ksi
620 MPa89.9 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
—

Elongation at Break

0.5%
0.3%

Compressive Strength

480 MPa69.6 ksi
420 MPa60.9 ksi

Compressive Modulus

99 GPa14.4 Msi
310 GPa45 Msi

Flexural Strength

480 MPa69.6 ksi
550 MPa79.8 ksi

Flexural Modulus

98 GPa14.2 Msi
290 GPa42.1 Msi

Shear Strength

210 MPa30.5 ksi
50 MPa7.3 ksi

Fracture Toughness (K_IC)

15 MPa·√m13.7 ksi·√in
12 MPa·√m10.9 ksi·√in

Physical

Density and transition temperatures.

Density

2.77 g/cm³0.1 lb/in³
2.5 g/cm³0.09 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

180 W/m·K104 BTU/hr·ft·°F
320 W/m·K185 BTU/hr·ft·°F

Specific Heat Capacity

840 J/kg·K0.2 BTU/lb·°F
820 J/kg·K0.2 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17.5 µm/m·K9.7 µin/in·°F
0.5 µm/m·K0.28 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
350°C662 °F

Min Service Temperature

-196°C-321 °F
-269°C-452 °F

Max Service Temperature (short-term)

300°C572 °F
450°C842 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

6×10⁻⁸ Ω·m2.36 µΩ·in
5×10⁻⁸ Ω·m1.97 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
28 / 100

UV / Weathering Resistance

95 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

45 / 100
35 / 100

Same in both: Machinability 12 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

190 MJ/kg81,685 BTU/lb
480 MJ/kg206,363 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
32 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
—

Typical Recycled Content

15%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

123 kN·m/kg
248 kN·m/kg

Specific Stiffness (E / density)

35.6 MN·m/kg
128 MN·m/kg

Thermal Diffusivity

77.4 mm²/s
156.1 mm²/s

Thermal Shock Resistance Index

35
1,240

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scaleA359/SiC/20p

Manufacturing and finishing

CapabilityA359/SiC/20pP100Gr/6061Al
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

A359/SiC/20p vs P100Gr/6061Al — frequently asked

Is P100Gr/6061Al stronger than A359/SiC/20p?

Yes. P100Gr/6061Al has a typical tensile strength of 620 MPa (89.9 ksi) against 340 MPa (49.3 ksi) for A359/SiC/20p — about 82% more.

Which is cheaper, A359/SiC/20p or P100Gr/6061Al?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose A359/SiC/20p over P100Gr/6061Al?

Pick A359/SiC/20p when the part is bent, formed or impact-loaded. Pick P100Gr/6061Al when strength drives the design, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A359/SiC/20p and P100Gr/6061Al side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.