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Sialon vs Silicon Nitride

Ceramic · grade comparison

Sialon and Silicon Nitride are both ceramic grades. Silicon Nitride is the stronger of the two: tensile strength 450 MPa (65.3 ksi) against 350 MPa (50.8 ksi) for Sialon, about 29% more. Silicon Nitride is stiffer (310 GPa vs 288 GPa) and Silicon Nitride conducts heat better (25 W/m·K vs 21 W/m·K).

Silicon NitrideChoose it when strength drives the design.

Sialon vs Silicon Nitride: properties

SialonSilicon Nitride

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

288 GPa41.8 Msi
310 GPa45 Msi

Shear Modulus

113 GPa16.4 Msi
122 GPa17.7 Msi

Bulk Modulus

205 GPa29.7 Msi
222 GPa32.2 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
450 MPa65.3 ksi

Compressive Strength

3,500 MPa508 ksi
3,000 MPa435 ksi

Flexural Strength

945 MPa137 ksi
800 MPa116 ksi

Fracture Toughness (K_IC)

7.7 MPa·√m7 ksi·√in
6.5 MPa·√m5.9 ksi·√in

Hardness, Vickers

1,550 HV
1,500 HV

Hardness, Knoop

1,450 HK
1,500 HK

Elongation at Break

—
0%

Same in both: Poisson's Ratio 0.27 · Hardness, Mohs 9

Physical

Density and transition temperatures.

Density

3.25 g/cm³0.12 lb/in³
3.22 g/cm³0.12 lb/in³

Melting Point (Solidus)

1,800°C3,272 °F
1,900°C3,452 °F

Porosity

0.3%
0.5%

Light Transmission

—
0%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

21 W/m·K12.1 BTU/hr·ft·°F
25 W/m·K14.4 BTU/hr·ft·°F

Specific Heat Capacity

690 J/kg·K0.16 BTU/lb·°F
700 J/kg·K0.17 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

3 µm/m·K1.7 µin/in·°F
3.2 µm/m·K1.8 µin/in·°F

Min Service Temperature

-200°C-328 °F
-269°C-452 °F

Same in both: Max Service Temperature (continuous) 1,200°C2,192 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
1×10¹² Ω·m3.94×10¹⁹ µΩ·in

Dielectric Constant (1 MHz)

7.9
8

Dissipation Factor (1 MHz)

0.002
0.001

Volume Resistivity

1×10¹³ Ω·cm
1×10¹⁴ Ω·cm

Same in both: Dielectric Strength 15 kV/mm381 V/mil

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

4 / 100
5 / 100

Polishability

85 / 100
92 / 100

Same in both: Sintering / Firing Temperature 1,750°C3,182 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

230 MJ/kg98,882 BTU/lb
170 MJ/kg73,087 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
220 L/kg26.4 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

108 kN·m/kg
140 kN·m/kg

Specific Stiffness (E / density)

88.6 MN·m/kg
96.3 MN·m/kg

Thermal Diffusivity

9.4 mm²/s
11.1 mm²/s

Thermal Shock Resistance Index

9
11

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleSilicon Nitride

Manufacturing and finishing

CapabilitySialonSilicon Nitride
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Sialon vs Silicon Nitride — frequently asked

Is Silicon Nitride stronger than Sialon?

Yes. Silicon Nitride has a typical tensile strength of 450 MPa (65.3 ksi) against 350 MPa (50.8 ksi) for Sialon — about 29% more.

Which is cheaper, Sialon or Silicon Nitride?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Sialon over Silicon Nitride?

Pick Silicon Nitride when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Sialon and Silicon Nitride side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.