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PZT vs ZnO Varistor

Ceramic · grade comparison

PZT and ZnO Varistor are both ceramic grades. ZnO Varistor is harder — 400 HV against 350 HV for PZT — which matters for wear surfaces and threads. ZnO Varistor is lighter (5.55 g/cm³ vs 7.75 g/cm³ for PZT) and ZnO Varistor is stiffer (120 GPa vs 61 GPa).

PZTChoose it when the part sees heat.

ZnO VaristorChoose it when surface hardness matters, or when weight is the constraint.

PZT vs ZnO Varistor: properties

PZTZnO Varistor

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

61 GPa8.8 Msi
120 GPa17.4 Msi

Shear Modulus

23 GPa3.3 Msi
46 GPa6.7 Msi

Bulk Modulus

55 GPa8 Msi
100 GPa14.5 Msi

Poisson's Ratio

0.31
0.3

Tensile Strength (Ultimate)

75 MPa10.9 ksi
—

Flexural Strength

85 MPa12.3 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

1 MPa·√m0.91 ksi·√in
1.3 MPa·√m1.2 ksi·√in

Hardness, Vickers

350 HV
400 HV

Hardness, Knoop

330 HK
—

Hardness, Mohs

5
4.5

Same in both: Compressive Strength 600 MPa87 ksi

Physical

Density and transition temperatures.

Density

7.75 g/cm³0.28 lb/in³
5.55 g/cm³0.2 lb/in³

Porosity

1%
3%

Melting Point (Solidus)

—
1,975°C3,587 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

1.3 W/m·K0.75 BTU/hr·ft·°F
18 W/m·K10.4 BTU/hr·ft·°F

Specific Heat Capacity

380 J/kg·K0.09 BTU/lb·°F
520 J/kg·K0.12 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

4 µm/m·K2.2 µin/in·°F
6.5 µm/m·K3.6 µin/in·°F

Max Service Temperature (continuous)

175°C347 °F
125°C257 °F

Min Service Temperature

-50°C-58 °F
-55°C-67 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in
1×10⁸ Ω·m3.94×10¹⁵ µΩ·in

Dielectric Strength

5 kV/mm127 V/mil
0.2 kV/mm5.1 V/mil

Dielectric Constant (1 MHz)

1,700
500

Dissipation Factor (1 MHz)

0.02
0.05

Volume Resistivity

1×10¹² Ω·cm
1×10¹⁰ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
10 / 100

Polishability

70 / 100
60 / 100

Sintering / Firing Temperature

1,250°C2,282 °F
1,150°C2,102 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

70 MJ/kg30,095 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

5.5 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
200 L/kg24 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

7.9 MN·m/kg
21.6 MN·m/kg

Thermal Diffusivity

0.4 mm²/s
6.2 mm²/s

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scalePZT

Manufacturing and finishing

CapabilityPZTZnO Varistor
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

PZT vs ZnO Varistor — frequently asked

What is the difference between PZT and ZnO Varistor?

PZT and ZnO Varistor are both ceramic grades. ZnO Varistor is harder — 400 HV against 350 HV for PZT — which matters for wear surfaces and threads. ZnO Varistor is lighter (5.55 g/cm³ vs 7.75 g/cm³ for PZT) and ZnO Varistor is stiffer (120 GPa vs 61 GPa).

Which is cheaper, PZT or ZnO Varistor?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose PZT over ZnO Varistor?

Pick PZT when the part sees heat. Pick ZnO Varistor when surface hardness matters, or when weight is the constraint.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PZT and ZnO Varistor side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.