Aluminum ZL204A-T4 vs ZL204A-T5
Aluminum · ZL204A temper comparison
ZL204A-T4 and ZL204A-T5 are two conditions of the same aluminum grade, ZL204A: T4 (solution heat treated and naturally aged) versus T5 (cooled from hot working and artificially aged). The chemistry is identical, so every difference below comes from the condition. ZL204A-T5 is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 250 MPa (36.3 ksi) for ZL204A-T4, about 32% more; tensile strength follows at 470 MPa (68.2 ksi) vs 410 MPa (59.5 ksi). In exchange, ZL204A-T4 is the more ductile: elongation 9% versus 6% for ZL204A-T5, and ZL204A-T5 is harder (110 HB vs 95 HB). ZL204A-T5 runs hotter in service (250°C vs 120°C continuous).
ZL204A-T4Choose it when the part is bent, formed or impact-loaded.
ZL204A-T5Choose it when strength drives the design, or when the part sees heat.
ZL204A-T4 vs ZL204A-T5: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.5 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Same in both: Density 2.81 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 650°C1,202 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 880 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.6 µm/m·K12.6 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Same in both: Galvanic Potential (seawater, vs SCE) -0.72 V · Corrosion Resistance 33 / 100
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Formability (cold)
Same in both: Weldability 22 / 100 · Castability 40 / 100 · Brazeability / Solderability 20 / 100 · Polishability 45 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 205 MJ/kg88,134 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 10%
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
ZL204A-T4 vs ZL204A-T5 — frequently asked
Is ZL204A-T5 stronger than ZL204A-T4?
Yes. ZL204A-T5 has a typical yield strength of 330 MPa (47.9 ksi) against 250 MPa (36.3 ksi) for ZL204A-T4 — about 32% more. Tensile strength is 470 MPa (68.2 ksi) vs 410 MPa (59.5 ksi).
Which condition does FabDigit quote by default, T4 or T5?
T5 is the default ZL204A condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, ZL204A-T4 or ZL204A-T5?
ZL204A-T5, by a small margin. Both rate good for machinability — 68/100 against 62/100 for ZL204A-T4.
Ready to make it?
Upload a CAD file and FabDigit prices the part in ZL204A-T4 and ZL204A-T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.