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Aluminum ZL111-T1 vs ZL111-T6

Aluminum · ZL111 temper comparison

ZL111-T1 and ZL111-T6 are two conditions of the same aluminum grade, ZL111: T1 (cooled from hot working and naturally aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. ZL111-T6 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 195 MPa (28.3 ksi) for ZL111-T1, about 28% more; tensile strength follows at 330 MPa (47.9 ksi) vs 265 MPa (38.4 ksi). ZL111-T6 is the more ductile: elongation 2.5% versus 1.8% for ZL111-T1, and ZL111-T6 is harder (100 HB vs 90 HB).

ZL111-T6Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ZL111-T1 vs ZL111-T6: properties

ZL111-T1ZL111-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

265 MPa38.4 ksi
330 MPa47.9 ksi

Yield Strength (0.2% offset)

195 MPa28.3 ksi
250 MPa36.3 ksi

Elongation at Break

1.8%
2.5%

Shear Strength

185 MPa26.8 ksi
230 MPa33.4 ksi

Fatigue Strength (Endurance Limit)

80 MPa11.6 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

19 MPa·√m17.3 ksi·√in
18 MPa·√m16.4 ksi·√in

Hardness, Brinell

90 HB
100 HB

Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 3 J2.2 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Melting Point (Solidus) 525°C977 °F · Liquidus Temperature 600°C1,112 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

145 W/m·K83.8 BTU/hr·ft·°F
138 W/m·K79.7 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 430 J/g185 BTU/lb · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -70°C-94 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

34 % IACS
32 % IACS

Electrical Resistivity

5.07×10⁻⁸ Ω·m2 µΩ·in
5.4×10⁻⁸ Ω·m2.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V · Corrosion Resistance 42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

52 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
60%

Formability (cold)

8 / 100
10 / 100

Same in both: Weldability 40 / 100 · Castability 85 / 100 · Brazeability / Solderability 25 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,100 L/kg132 gal/lb · Typical Recycled Content 60%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL111

ZL111-T1 vs ZL111-T6 — frequently asked

Is ZL111-T6 stronger than ZL111-T1?

Yes. ZL111-T6 has a typical yield strength of 250 MPa (36.3 ksi) against 195 MPa (28.3 ksi) for ZL111-T1 — about 28% more. Tensile strength is 330 MPa (47.9 ksi) vs 265 MPa (38.4 ksi).

Which condition does FabDigit quote by default, T1 or T6?

T6 is the default ZL111 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose ZL111-T1 over ZL111-T6?

Pick ZL111-T6 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL111-T1 and ZL111-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.