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Aluminum EN AC-46400-T5 vs EN AC-46400-T6

Aluminum · EN AC-46400 temper comparison

EN AC-46400-T5 and EN AC-46400-T6 are two conditions of the same aluminum grade, EN AC-46400: T5 (cooled from hot working and artificially aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. EN AC-46400-T6 is the stronger of the two: yield strength 240 MPa (34.8 ksi) against 170 MPa (24.7 ksi) for EN AC-46400-T5, about 41% more; tensile strength follows at 285 MPa (41.3 ksi) vs 215 MPa (31.2 ksi). EN AC-46400-T6 is harder — 105 HB against 90 HB for EN AC-46400-T5 — which matters for wear surfaces and threads. On the shop floor, EN AC-46400-T6 machines more easily (very good vs good).

EN AC-46400-T6Choose it when strength drives the design, or when surface hardness matters.

EN AC-46400-T5 vs EN AC-46400-T6: properties

EN AC-46400-T5EN AC-46400-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

215 MPa31.2 ksi
285 MPa41.3 ksi

Yield Strength (0.2% offset)

170 MPa24.7 ksi
240 MPa34.8 ksi

Compressive Strength

170 MPa24.7 ksi
290 MPa42.1 ksi

Shear Strength

150 MPa21.8 ksi
190 MPa27.6 ksi

Fatigue Strength (Endurance Limit)

85 MPa12.3 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

16 MPa·√m14.6 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

3 J1.8 ft·lbf
2 J1.5 ft·lbf

Hardness, Brinell

90 HB
105 HB

Hardness, Vickers

95 HV
112 HV

Same in both: Elastic (Young's) Modulus 75 GPa10.9 Msi · Shear Modulus 28 GPa4.1 Msi · Bulk Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33 · Elongation at Break 1%

Physical

Density and transition temperatures.

Same in both: Density 2.75 g/cm³0.1 lb/in³ · Melting Point (Solidus) 520°C968 °F · Liquidus Temperature 595°C1,103 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125 W/m·K72.2 BTU/hr·ft·°F
135 W/m·K78 BTU/hr·ft·°F

Max Service Temperature (continuous)

160°C320 °F
170°C338 °F

Same in both: Specific Heat Capacity 960 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21 µm/m·K11.7 µin/in·°F · Latent Heat of Fusion 425 J/g183 BTU/lb · Min Service Temperature -100°C-148 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

31 % IACS
30 % IACS

Electrical Resistivity

5.6×10⁻⁸ Ω·m2.2 µΩ·in
5.8×10⁻⁸ Ω·m2.28 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

46 / 100
43 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
70 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
65%

Weldability

35 / 100
30 / 100

Brazeability / Solderability

25 / 100
20 / 100

Polishability

40 / 100
45 / 100

Same in both: Formability (cold) 5 / 100 · Castability 88 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

9.5 kg CO₂/kg
9.8 kg CO₂/kg

Typical Recycled Content

70%
60%

Same in both: Embodied Water 1,100 L/kg132 gal/lb

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-46400

EN AC-46400-T5 vs EN AC-46400-T6 — frequently asked

Is EN AC-46400-T6 stronger than EN AC-46400-T5?

Yes. EN AC-46400-T6 has a typical yield strength of 240 MPa (34.8 ksi) against 170 MPa (24.7 ksi) for EN AC-46400-T5 — about 41% more. Tensile strength is 285 MPa (41.3 ksi) vs 215 MPa (31.2 ksi).

Which condition does FabDigit quote by default, T5 or T6?

F is the default EN AC-46400 condition in the FabDigit quote flow (neither T5 nor T6). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, EN AC-46400-T5 or EN AC-46400-T6?

EN AC-46400-T6. Its machinability rates very good (70/100) against good (60/100) for EN AC-46400-T5; for welding the order is EN AC-46400-T5 first (fair, 35/100) then EN AC-46400-T6 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EN AC-46400-T5 and EN AC-46400-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.