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Aluminum EN AC-45100-F vs EN AC-45100-T4

Aluminum · EN AC-45100 temper comparison

EN AC-45100-F and EN AC-45100-T4 are two conditions of the same aluminum grade, EN AC-45100: F (as fabricated) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. EN AC-45100-T4 is the stronger of the two: yield strength 115 MPa (16.7 ksi) against 105 MPa (15.2 ksi) for EN AC-45100-F, about 10% more; tensile strength follows at 230 MPa (33.4 ksi) vs 175 MPa (25.4 ksi). EN AC-45100-T4 is the more ductile: elongation 3.5% versus 1.5% for EN AC-45100-F, and EN AC-45100-T4 is harder (75 HB vs 65 HB). EN AC-45100-F runs hotter in service (200°C vs 150°C continuous) and EN AC-45100-F conducts electricity better (30 % IACS vs 27 % IACS).

EN AC-45100-FChoose it when the part sees heat.

EN AC-45100-T4Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-45100-F vs EN AC-45100-T4: properties

EN AC-45100-FEN AC-45100-T4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

75 GPa10.9 Msi
74 GPa10.7 Msi

Shear Modulus

28 GPa4.1 Msi
27 GPa3.9 Msi

Bulk Modulus

72 GPa10.4 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

175 MPa25.4 ksi
230 MPa33.4 ksi

Yield Strength (0.2% offset)

105 MPa15.2 ksi
115 MPa16.7 ksi

Elongation at Break

1.5%
3.5%

Compressive Strength

225 MPa32.6 ksi
120 MPa17.4 ksi

Shear Strength

140 MPa20.3 ksi
170 MPa24.7 ksi

Fatigue Strength (Endurance Limit)

62 MPa9 ksi
75 MPa10.9 ksi

Fracture Toughness (K_IC)

17 MPa·√m15.5 ksi·√in
21 MPa·√m19.1 ksi·√in

Hardness, Brinell

65 HB
75 HB

Hardness, Vickers

108 HV
80 HV

Same in both: Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 5 J3.7 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 2.75 g/cm³0.1 lb/in³ · Melting Point (Solidus) 525°C977 °F · Liquidus Temperature 610°C1,130 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

118 W/m·K68.2 BTU/hr·ft·°F
115 W/m·K66.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22 µm/m·K12.2 µin/in·°F · Latent Heat of Fusion 425 J/g183 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

30 % IACS
27 % IACS

Electrical Resistivity

5.7×10⁻⁸ Ω·m2.24 µΩ·in
6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

42 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
68 / 100

Machinability Rating (AISI 1212 = 100 %)

60%
55%

Weldability

35 / 100
40 / 100

Formability (cold)

5 / 100
10 / 100

Brazeability / Solderability

20 / 100
25 / 100

Polishability

48 / 100
45 / 100

Same in both: Castability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Carbon (primary production) 4.2 kg CO₂/kg · Embodied Water 500 L/kg59.9 gal/lb · Typical Recycled Content 80%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-45100

EN AC-45100-F vs EN AC-45100-T4 — frequently asked

Is EN AC-45100-T4 stronger than EN AC-45100-F?

Yes. EN AC-45100-T4 has a typical yield strength of 115 MPa (16.7 ksi) against 105 MPa (15.2 ksi) for EN AC-45100-F — about 10% more. Tensile strength is 230 MPa (33.4 ksi) vs 175 MPa (25.4 ksi).

Which condition does FabDigit quote by default, F or T4?

T6 is the default EN AC-45100 condition in the FabDigit quote flow (neither F nor T4). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which welds better, EN AC-45100-F or EN AC-45100-T4?

EN AC-45100-T4. Its weldability rates fair (40/100) against fair (35/100) for EN AC-45100-F.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EN AC-45100-F and EN AC-45100-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.