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Aluminum AlSi7Mg vs EN AC-21200

Aluminum · grade comparison

Aluminum AlSi7Mg and EN AC-21200 are both aluminum grades. AlSi7Mg is the stronger of the two: yield strength 240 MPa (34.8 ksi) against 210 MPa (30.5 ksi) for EN AC-21200, about 14% more; tensile strength follows at 350 MPa (50.8 ksi) vs 320 MPa (46.4 ksi). AlSi7Mg is the more ductile: elongation 8% versus 7% for EN AC-21200, and AlSi7Mg is harder (105 HB vs 95 HB). AlSi7Mg is lighter (2.67 g/cm³ vs 2.81 g/cm³ for EN AC-21200) and EN AC-21200 runs hotter in service (150°C vs 120°C continuous). On the shop floor, EN AC-21200 machines more easily (very good vs good) and AlSi7Mg welds better (very good vs poor).

AlSi7MgChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-21200Choose it when the part sees heat, or when the part is machined in volume.

AlSi7Mg vs EN AC-21200: properties

AlSi7MgEN AC-21200

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Shear Modulus

26.5 GPa3.8 Msi
27 GPa3.9 Msi

Bulk Modulus

69 GPa10 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

350 MPa50.8 ksi
320 MPa46.4 ksi

Yield Strength (0.2% offset)

240 MPa34.8 ksi
210 MPa30.5 ksi

Elongation at Break

8%
7%

Compressive Strength

250 MPa36.3 ksi
220 MPa31.9 ksi

Shear Strength

215 MPa31.2 ksi
200 MPa29 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
90 MPa13.1 ksi

Fracture Toughness (K_IC)

20 MPa·√m18.2 ksi·√in
24 MPa·√m21.8 ksi·√in

Charpy V-Notch Impact (RT)

6 J4.4 ft·lbf
—

Hardness, Brinell

105 HB
95 HB

Hardness, Vickers

115 HV
—

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.81 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
545°C1,013 °F

Liquidus Temperature

613°C1,135 °F
645°C1,193 °F

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22.5 µm/m·K12.5 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Thermal Conductivity 130 W/m·K75.1 BTU/hr·ft·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

28 % IACS
31 % IACS

Electrical Resistivity

6.2×10⁻⁸ Ω·m2.44 µΩ·in
5.6×10⁻⁸ Ω·m2.2 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.68 V

Corrosion Resistance

58 / 100
38 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
75 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
130%

Weldability

70 / 100
25 / 100

Formability (cold)

20 / 100
15 / 100

Castability

90 / 100
40 / 100

Brazeability / Solderability

30 / 100
20 / 100

Polishability

60 / 100
50 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

10%
25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

131 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

26.6 MN·m/kg
25.6 MN·m/kg

Modulus of Resilience

406 kJ/m³
306 kJ/m³

Thermal Diffusivity

50.6 mm²/s
51.4 mm²/s

Thermal Shock Resistance Index

30
26

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-21200AlSi7Mg

Manufacturing and finishing

CapabilityAlSi7MgEN AC-21200
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$$ Premium
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi7Mg vs EN AC-21200 — frequently asked

Is AlSi7Mg stronger than EN AC-21200?

Yes. AlSi7Mg has a typical yield strength of 240 MPa (34.8 ksi) against 210 MPa (30.5 ksi) for EN AC-21200 — about 14% more. Tensile strength is 350 MPa (50.8 ksi) vs 320 MPa (46.4 ksi).

Which is cheaper, AlSi7Mg or EN AC-21200?

Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, AlSi7Mg or EN AC-21200?

EN AC-21200. Its machinability rates very good (75/100) against good (58/100) for AlSi7Mg; for welding the order is AlSi7Mg first (very good, 70/100) then EN AC-21200 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi7Mg and EN AC-21200 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.