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Aluminum AlSi12 vs EN AC-48000

Aluminum · grade comparison

Aluminum AlSi12 and EN AC-48000 are both aluminum grades. AlSi12 is the stronger of the two: tensile strength 400 MPa (58 ksi) against 295 MPa (42.8 ksi) for EN AC-48000, about 36% more. AlSi12 is the more ductile: elongation 5% versus 1% for EN AC-48000, and EN AC-48000 is harder (115 HB vs 105 HB). EN AC-48000 is stiffer (82 GPa vs 72 GPa) and EN AC-48000 runs hotter in service (250°C vs 120°C continuous). On the shop floor, AlSi12 welds better (very good vs poor) and EN AC-48000 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).

AlSi12Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-48000Choose it when the part sees heat, or when cost is the deciding factor.

AlSi12 vs EN AC-48000: properties

AlSi12EN AC-48000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
82 GPa11.9 Msi

Shear Modulus

27 GPa3.9 Msi
31 GPa4.5 Msi

Bulk Modulus

74 GPa10.7 Msi
78 GPa11.3 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
295 MPa42.8 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
255 MPa37 ksi

Elongation at Break

5%
1%

Compressive Strength

420 MPa60.9 ksi
480 MPa69.6 ksi

Shear Strength

240 MPa34.8 ksi
195 MPa28.3 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

17 MPa·√m15.5 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
2 J1.5 ft·lbf

Hardness, Brinell

105 HB
115 HB

Hardness, Vickers

115 HV
120 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.7 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
510°C950 °F

Liquidus Temperature

585°C1,085 °F
570°C1,058 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
135 W/m·K78 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
880 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.4 µm/m·K11.3 µin/in·°F
19.5 µm/m·K10.8 µin/in·°F

Latent Heat of Fusion

510 J/g219 BTU/lb
490 J/g211 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
250°C482 °F

Min Service Temperature

-196°C-321 °F
-60°C-76 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
33 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
5.2×10⁻⁸ Ω·m2.05 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.8 V

Corrosion Resistance

55 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
48 / 100

Weldability

80 / 100
25 / 100

Formability (cold)

15 / 100
5 / 100

Castability

95 / 100
85 / 100

Brazeability / Solderability

35 / 100
20 / 100

Polishability

55 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

—
65%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12.5 kg CO₂/kg

Typical Recycled Content

10%
65%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
109 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
30.4 MN·m/kg

Modulus of Resilience

434 kJ/m³
396 kJ/m³

Thermal Diffusivity

49.9 mm²/s
56.8 mm²/s

Thermal Shock Resistance Index

33
25

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi12EN AC-48000

Manufacturing and finishing

CapabilityAlSi12EN AC-48000
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi12 vs EN AC-48000 — frequently asked

Is AlSi12 stronger than EN AC-48000?

Yes. AlSi12 has a typical tensile strength of 400 MPa (58 ksi) against 295 MPa (42.8 ksi) for EN AC-48000 — about 36% more.

Which is cheaper, AlSi12 or EN AC-48000?

EN AC-48000 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, AlSi12 or EN AC-48000?

AlSi12. Its weldability rates very good (80/100) against poor (25/100) for EN AC-48000.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-48000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.