FabDigitFabDigit

Aluminum AlSi12 vs EN AC-46500

Aluminum · grade comparison

Aluminum AlSi12 and EN AC-46500 are both aluminum grades. AlSi12 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 160 MPa (23.2 ksi) for EN AC-46500, about 56% more; tensile strength follows at 400 MPa (58 ksi) vs 300 MPa (43.5 ksi). AlSi12 is the more ductile: elongation 5% versus 1.5% for EN AC-46500, and AlSi12 is harder (105 HB vs 85 HB). EN AC-46500 runs hotter in service (150°C vs 120°C continuous) and AlSi12 conducts heat better (120 W/m·K vs 96 W/m·K). On the shop floor, EN AC-46500 machines more easily (good vs fair), AlSi12 welds better (very good vs poor), and EN AC-46500 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).

AlSi12Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EN AC-46500Choose it when the part sees heat, or when the part is machined in volume.

AlSi12 vs EN AC-46500: properties

AlSi12EN AC-46500

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
71 GPa10.3 Msi

Shear Modulus

27 GPa3.9 Msi
26.5 GPa3.8 Msi

Bulk Modulus

74 GPa10.7 Msi
72 GPa10.4 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
160 MPa23.2 ksi

Elongation at Break

5%
1.5%

Compressive Strength

420 MPa60.9 ksi
—

Shear Strength

240 MPa34.8 ksi
190 MPa27.6 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
140 MPa20.3 ksi

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
3 J1.8 ft·lbf

Hardness, Brinell

105 HB
85 HB

Hardness, Vickers

115 HV
—

Same in both: Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 17 MPa·√m15.5 ksi·√in

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.75 g/cm³0.1 lb/in³

Melting Point (Solidus)

574°C1,065 °F
516°C961 °F

Same in both: Liquidus Temperature 585°C1,085 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
96 W/m·K55.5 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.4 µm/m·K11.3 µin/in·°F
21 µm/m·K11.7 µin/in·°F

Latent Heat of Fusion

510 J/g219 BTU/lb
389 J/g167 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-50°C-58 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
23 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
7.5×10⁻⁸ Ω·m2.95 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.78 V

Corrosion Resistance

55 / 100
42 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
62 / 100

Weldability

80 / 100
22 / 100

Formability (cold)

15 / 100
8 / 100

Castability

95 / 100
93 / 100

Brazeability / Solderability

35 / 100
18 / 100

Polishability

55 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

—
70%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
9.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

10%
92%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
109 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
25.8 MN·m/kg

Modulus of Resilience

434 kJ/m³
180 kJ/m³

Thermal Diffusivity

49.9 mm²/s
36.3 mm²/s

Thermal Shock Resistance Index

33
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi12EN AC-46500

Manufacturing and finishing

CapabilityAlSi12EN AC-46500
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi12 vs EN AC-46500 — frequently asked

Is AlSi12 stronger than EN AC-46500?

Yes. AlSi12 has a typical yield strength of 250 MPa (36.3 ksi) against 160 MPa (23.2 ksi) for EN AC-46500 — about 56% more. Tensile strength is 400 MPa (58 ksi) vs 300 MPa (43.5 ksi).

Which is cheaper, AlSi12 or EN AC-46500?

EN AC-46500 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi12 or EN AC-46500?

EN AC-46500. Its machinability rates good (62/100) against fair (50/100) for AlSi12; for welding the order is AlSi12 first (very good, 80/100) then EN AC-46500 (poor, 22/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-46500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.