FabDigitFabDigit

Aluminum AC4C vs AC4D

Aluminum · grade comparison

Aluminum AC4C and AC4D are both aluminum grades. Both yield at about 180 MPa — strength does not separate them. AC4C is the more ductile: elongation 5% versus 2.5% for AC4D, and AC4D is harder (88 HB vs 80 HB). On the shop floor, AC4C welds better (very good vs fair).

AC4CChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

AC4C vs AC4D: properties

AC4CAC4D

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72.4 GPa10.5 Msi
71 GPa10.3 Msi

Shear Modulus

27 GPa3.9 Msi
26.5 GPa3.8 Msi

Bulk Modulus

71 GPa10.3 Msi
72 GPa10.4 Msi

Elongation at Break

5%
2.5%

Compressive Strength

185 MPa26.8 ksi
—

Shear Strength

180 MPa26.1 ksi
193 MPa28 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
62 MPa9 ksi

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

80 HB
88 HB

Hardness, Vickers

85 HV
—

Same in both: Poisson's Ratio 0.33 · Tensile Strength (Ultimate) 250 MPa36.3 ksi · Yield Strength (0.2% offset) 180 MPa26.1 ksi · Fracture Toughness (K_IC) 20 MPa·√m18.2 ksi·√in

Physical

Density and transition temperatures.

Density

2.68 g/cm³0.1 lb/in³
2.71 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
549°C1,020 °F

Liquidus Temperature

613°C1,135 °F
621°C1,150 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22.3 µm/m·K12.4 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
425 J/g183 BTU/lb

Min Service Temperature

-196°C-321 °F
-50°C-58 °F

Same in both: Thermal Conductivity 151 W/m·K87.2 BTU/hr·ft·°F · Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Max Service Temperature (continuous) 150°C302 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
4.42×10⁻⁸ Ω·m1.74 µΩ·in

Same in both: Electrical Conductivity 39 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.78 V

Corrosion Resistance

58 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

75 / 100
40 / 100

Formability (cold)

12 / 100
10 / 100

Castability

93 / 100
78 / 100

Brazeability / Solderability

30 / 100
25 / 100

Polishability

50 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

—
180%

Same in both: Machinability 62 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

175 MJ/kg75,237 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

11.5 kg CO₂/kg
12 kg CO₂/kg

Typical Recycled Content

55%
70%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

93 kN·m/kg
92 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

224 kJ/m³
228 kJ/m³

Thermal Diffusivity

58.5 mm²/s
57.9 mm²/s

Same in both: Thermal Shock Resistance Index 24

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAC4CAC4D

Manufacturing and finishing

CapabilityAC4CAC4D
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AC4C vs AC4D — frequently asked

What is the difference between AC4C and AC4D?

Aluminum AC4C and AC4D are both aluminum grades. Both yield at about 180 MPa — strength does not separate them. AC4C is the more ductile: elongation 5% versus 2.5% for AC4D, and AC4D is harder (88 HB vs 80 HB).

Which is cheaper, AC4C or AC4D?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, AC4C or AC4D?

AC4C. Its weldability rates very good (75/100) against fair (40/100) for AC4D.

Ready to make it?

Upload a CAD file and FabDigit prices the part in AC4C and AC4D side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.