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Aluminum A390-T5 vs A390-T7

Aluminum · A390 temper comparison

A390-T5 and A390-T7 are two conditions of the same aluminum grade, A390: T5 (cooled from hot working and artificially aged) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. A390-T7 is the stronger of the two: yield strength 240 MPa (34.8 ksi) against 195 MPa (28.3 ksi) for A390-T5, about 23% more; tensile strength follows at 250 MPa (36.3 ksi) vs 200 MPa (29 ksi). A390-T7 is harder — 125 HB against 110 HB for A390-T5 — which matters for wear surfaces and threads. A390-T7 runs hotter in service (230°C vs 200°C continuous).

A390-T7Choose it when strength drives the design, or when surface hardness matters.

A390-T5 vs A390-T7: properties

A390-T5A390-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

200 MPa29 ksi
250 MPa36.3 ksi

Yield Strength (0.2% offset)

195 MPa28.3 ksi
240 MPa34.8 ksi

Compressive Strength

270 MPa39.2 ksi
310 MPa45 ksi

Shear Strength

140 MPa20.3 ksi
170 MPa24.7 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
105 MPa15.2 ksi

Fracture Toughness (K_IC)

11 MPa·√m10 ksi·√in
12 MPa·√m10.9 ksi·√in

Charpy V-Notch Impact (RT)

2 J1.1 ft·lbf
2 J1.5 ft·lbf

Hardness, Brinell

110 HB
125 HB

Hardness, Vickers

115 HV
131 HV

Same in both: Elastic (Young's) Modulus 81 GPa11.7 Msi · Shear Modulus 30.5 GPa4.4 Msi · Bulk Modulus 79 GPa11.5 Msi · Poisson's Ratio 0.33 · Elongation at Break 1%

Physical

Density and transition temperatures.

Same in both: Density 2.73 g/cm³0.1 lb/in³ · Melting Point (Solidus) 507°C945 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

138 W/m·K79.7 BTU/hr·ft·°F
142 W/m·K82 BTU/hr·ft·°F

Max Service Temperature (continuous)

200°C392 °F
230°C446 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 18 µm/m·K10 µin/in·°F · Latent Heat of Fusion 460 J/g198 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

26 % IACS
28 % IACS

Electrical Resistivity

6.6×10⁻⁸ Ω·m2.6 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

42 / 100
45 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.78 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
31 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
42%

Same in both: Weldability 20 / 100 · Formability (cold) 3 / 100 · Castability 80 / 100 · Brazeability / Solderability 15 / 100 · Polishability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 55%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleA390

A390-T5 vs A390-T7 — frequently asked

Is A390-T7 stronger than A390-T5?

Yes. A390-T7 has a typical yield strength of 240 MPa (34.8 ksi) against 195 MPa (28.3 ksi) for A390-T5 — about 23% more. Tensile strength is 250 MPa (36.3 ksi) vs 200 MPa (29 ksi).

Which condition does FabDigit quote by default, T5 or T7?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

When should I choose A390-T5 over A390-T7?

Pick A390-T7 when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A390-T5 and A390-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.