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Aluminum A20X Stress Relieved vs A20X-T6

Aluminum · A20X temper comparison

A20X Stress Relieved and A20X-T6 are two conditions of the same aluminum grade, A20X: Stress Relieved versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. A20X-T6 is the stronger of the two: yield strength 425 MPa (61.6 ksi) against 220 MPa (31.9 ksi) for A20X Stress Relieved, about 93% more; tensile strength follows at 495 MPa (71.8 ksi) vs 350 MPa (50.8 ksi). In exchange, A20X Stress Relieved is the more ductile: elongation 14% versus 9% for A20X-T6, and A20X-T6 is harder (140 HB vs 90 HB). A20X-T6 runs hotter in service (180°C vs 150°C continuous).

A20X Stress RelievedChoose it when the part is bent, formed or impact-loaded.

A20X-T6Choose it when strength drives the design, or when the part sees heat.

A20X Stress Relieved vs A20X-T6: properties

A20X Stress RelievedA20X-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

350 MPa50.8 ksi
495 MPa71.8 ksi

Yield Strength (0.2% offset)

220 MPa31.9 ksi
425 MPa61.6 ksi

Elongation at Break

14%
9%

Reduction in Area

18%
15%

Compressive Strength

230 MPa33.4 ksi
430 MPa62.4 ksi

Shear Strength

215 MPa31.2 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
140 MPa20.3 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
28 MPa·√m25.5 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
10 J7.4 ft·lbf

Hardness, Brinell

90 HB
140 HB

Hardness, Rockwell B

54 HRB
76 HRB

Hardness, Vickers

98 HV
150 HV

Same in both: Elastic (Young's) Modulus 77 GPa11.2 Msi · Shear Modulus 29 GPa4.2 Msi · Bulk Modulus 73 GPa10.6 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.83 g/cm³0.1 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 645°C1,193 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125 W/m·K72.2 BTU/hr·ft·°F
115 W/m·K66.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

150°C302 °F
180°C356 °F

Same in both: Specific Heat Capacity 870 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 22.3 µm/m·K12.4 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

34 % IACS
31 % IACS

Electrical Resistivity

5.1×10⁻⁸ Ω·m2.01 µΩ·in
6.2×10⁻⁸ Ω·m2.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

35 / 100
32 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.65 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
75 / 100

Formability (cold)

30 / 100
25 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 200% · Weldability 50 / 100 · Castability 75 / 100 · Brazeability / Solderability 25 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 240 MJ/kg103,182 BTU/lb · Embodied Carbon (primary production) 15 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 5%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleA20X

A20X Stress Relieved vs A20X-T6 — frequently asked

Is A20X-T6 stronger than A20X Stress Relieved?

Yes. A20X-T6 has a typical yield strength of 425 MPa (61.6 ksi) against 220 MPa (31.9 ksi) for A20X Stress Relieved — about 93% more. Tensile strength is 495 MPa (71.8 ksi) vs 350 MPa (50.8 ksi).

Which condition does FabDigit quote by default, Stress Relieved or T6?

As Printed is the default A20X condition in the FabDigit quote flow (neither Stress Relieved nor T6). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose A20X Stress Relieved over A20X-T6?

Pick A20X Stress Relieved when the part is bent, formed or impact-loaded. Pick A20X-T6 when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in A20X Stress Relieved and A20X-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.