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Aluminum 8281 vs Metapor

Aluminum · grade comparison

Aluminum 8281 and Metapor are both aluminum grades, both porous / specialty al. 8281 is the stronger of the two: tensile strength 90 MPa (13.1 ksi) against 20 MPa (2.9 ksi) for Metapor, about 4.5 times as much. 8281 is the more ductile: elongation 22% versus 1% for Metapor. Metapor is lighter (2.1 g/cm³ vs 2.71 g/cm³ for 8281) and 8281 is stiffer (69 GPa vs 12 GPa). On the shop floor, Metapor machines more easily (excellent vs poor), 8281 welds better (very good vs not recommended), and 8281 sits in a lower cost tier (standard, $$) than Metapor (high, $$$$).

8281Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

MetaporChoose it when weight is the constraint, or when the part is machined in volume.

8281 vs Metapor: properties

8281Metapor

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

69 GPa10 Msi
12 GPa1.7 Msi

Shear Modulus

26 GPa3.8 Msi
—

Bulk Modulus

70 GPa10.2 Msi
—

Poisson's Ratio

0.33
0.3

Tensile Strength (Ultimate)

90 MPa13.1 ksi
20 MPa2.9 ksi

Yield Strength (0.2% offset)

35 MPa5.1 ksi
—

Elongation at Break

22%
1%

Shear Strength

60 MPa8.7 ksi
—

Fatigue Strength (Endurance Limit)

35 MPa5.1 ksi
—

Hardness, Brinell

23 HB
—

Compressive Strength

—
75 MPa10.9 ksi

Physical

Density and transition temperatures.

Density

2.71 g/cm³0.1 lb/in³
2.1 g/cm³0.08 lb/in³

Melting Point (Solidus)

645°C1,193 °F
—

Liquidus Temperature

655°C1,211 °F
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

210 W/m·K121 BTU/hr·ft·°F
1.6 W/m·K0.92 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23.6 µm/m·K13.1 µin/in·°F
26 µm/m·K14.4 µin/in·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
—

Max Service Temperature (continuous)

120°C248 °F
130°C266 °F

Min Service Temperature

-200°C-328 °F
-50°C-58 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

55 % IACS
—

Electrical Resistivity

3.1×10⁻⁸ Ω·m1.22 µΩ·in
—

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.8 V
—

Corrosion Resistance

58 / 100
60 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
85 / 100

Weldability

70 / 100
0 / 100

Formability (cold)

92 / 100
5 / 100

Brazeability / Solderability

65 / 100
—

Polishability

50 / 100
15 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
—

Embodied Carbon (primary production)

12 kg CO₂/kg
—

Embodied Water

1,200 L/kg144 gal/lb
—

Typical Recycled Content

30%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

33 kN·m/kg
10 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
5.7 MN·m/kg

Thermal Diffusivity

86.1 mm²/s
0.8 mm²/s

Thermal Shock Resistance Index

12
0

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale8281Metapor

Manufacturing and finishing

Capability8281Metapor
Sheet metalYes—
CNC machining—Yes
Default condition——
Relative cost$$ Standard$$$$ High
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
DLC—Yes

They share 15 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating, PTFE Coating and 3 more.

8281 vs Metapor — frequently asked

Is 8281 stronger than Metapor?

Yes. 8281 has a typical tensile strength of 90 MPa (13.1 ksi) against 20 MPa (2.9 ksi) for Metapor — about 4.5 times as much.

Which is cheaper, 8281 or Metapor?

8281 is the lower-cost material: it sits in the standard tier ($$) while Metapor is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 8281 or Metapor?

Metapor. Its machinability rates excellent (85/100) against poor (30/100) for 8281; for welding the order is 8281 first (very good, 70/100) then Metapor (not recommended, 0/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 8281 and Metapor side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.